Description
Factory Peugeot 807 Workshop Manual (2002–2008)
This official factory-level repair manual covers every Peugeot 807 produced from 2002 through 2008, giving US-based owners and independent technicians the same depth of technical guidance used by dealership service departments.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | 2.0L EW10, 2.2L EW12, 3.0L V6 ES9J4S |
| Diesel | 2.0L HDi DW10, 2.2L HDi DW12 |
| Transmissions | 5-speed manual, 6-speed manual, 4-speed AL4 automatic |
| Drive | FWD |
| Model Years | 2002–2008 |
| Badge Twins | Citroën C8, Lancia Phedra, Fiat Ulysse |
Common 807 Repairs Covered
| System | Procedures |
|---|---|
| AL4 Automatic Transmission | Solenoid replacement, fluid flush, harsh-shift diagnosis and repair |
| HDi Diesel Fuel System | High-pressure pump service, injector removal and coding, DPF regeneration procedures |
| Sliding Door Mechanism | Roller and track inspection, cable adjustment, latch assembly replacement |
| Climate Control (HVAC) | Blower motor replacement, refrigerant recharge, heater matrix R&R procedure |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
Why does the AL4 automatic transmission in the 807 shift harshly, and is the fix covered?
The AL4 (also coded DP0) used in the 807 is well known for developing harsh or delayed gear changes due to failing pressure solenoids and degraded transmission fluid. The manual covers full solenoid testing, replacement torque specs, and the correct fluid specification (PSA B71 2220) to restore smooth shifting.
Does this manual also apply to the Citroën C8, Fiat Ulysse, or Lancia Phedra?
All four vehicles — Peugeot 807, Citroën C8, Fiat Ulysse, and Lancia Phedra — share the same PSA/Fiat joint-venture platform and many identical mechanical components. While this manual is branded for the 807, the powertrain, suspension, and body procedures are directly applicable to all four badge variants built between 2002 and 2008.
Are full wiring diagrams included for the 807’s electrical systems?
Yes. The manual contains complete circuit diagrams covering engine management (BSM/BSI modules), ABS and ESP systems, airbag control units, central locking, climate control, exterior lighting, and audio/navigation wiring. Each diagram includes wire colors, connector pinout references, and ground locations to support systematic fault diagnosis.
What format is the manual?
The manual is delivered as a PDF file available for instant download immediately after purchase. It is fully searchable, zoomable, and compatible with any PDF reader on Windows, Mac, Linux, iOS, and Android devices. Individual pages or full chapters can be printed for bench use.
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