Peugeot 806 Workshop Manual 1994-2002

Description

Factory Peugeot 806 Workshop Manual (1994–2002)

This is the same Peugeot Service Box dealer software used by authorized Peugeot garages to diagnose, service, and repair the 806 MPV across its full production run from 1994 through 2002, covering both pre-facelift and facelifted variants.

Powertrain & Drive Coverage

Component	Variants Covered
Petrol	1.8L XU7, 2.0L XU10 (EW10), 2.0L XU10 TE
Diesel	1.9L XUD9 TD, 2.0L DW10 HDi, 2.1L XUD11 TD
Transmissions	5-speed manual, 4-speed automatic
Drive	FWD
Model Years	1994–2002
Badge Twins	Citroën Evasion, Fiat Ulysse, Lancia Zeta (Sevel Nord platform)

Common 806 Repairs Covered

System	Procedures
XUD Diesel Injection	Lucas/Bosch injector removal, timing belt replacement, cold-start advance adjustment on XUD9 and XUD11 units
Cooling System	Thermostat housing replacement, coolant flush intervals, water pump R&R — a known failure point on XU10 petrol engines
Sliding Door Mechanism	Rear sliding door track lubrication, latch adjustment, and cable renewal procedures
ABS / Brake System	Wheel speed sensor diagnosis, brake caliper service, pad and disc replacement with torque specifications

Format & Delivery

Peugeot Service Box dealer software delivered as a VMware Player virtual machine — not a PDF. Compatible with Windows 11, 10, 8, 7, Vista, XP, Mac, and Linux. Instant download; lifetime re-downloads.

Frequently Asked Questions

Is the 2.0L HDi DW10 diesel covered in this software?

Yes. The 2.0L DW10 HDi common-rail diesel introduced during the 806’s facelift period is fully documented, including high-pressure fuel system procedures, injector coding, and EGR maintenance specific to the RHZ engine variant.

Does this software cover the Citroën Evasion and Fiat Ulysse badge twins?

This software is specific to the Peugeot 806 product line. However, because the Evasion, Ulysse, and Lancia Zeta share the same Sevel Nord platform, many mechanical procedures are directly applicable. Separate manufacturer-specific software titles are recommended for those models’ electrical and trim systems.

Are wiring diagrams included for the BSI multiplex system on later 806 models?

Yes. The software includes full interactive wiring diagrams covering the BSI multiplexed architecture fitted to later 806 models, including engine management circuits, ABS, climate control, central locking, and lighting systems with clickable component locators.

What format is the manual?

This is not a PDF — it is the official Peugeot Service Box dealer software package, running inside a VMware Player virtual machine. It offers searchable repair data, integrated wiring diagrams, and step-by-step guided procedures identical to what authorized Peugeot dealerships use.