Description
Factory Mercedes-Benz Sprinter Workshop Manual (2006–2014)
This is the official Mercedes-Benz dealer-level workshop software for the second-generation Sprinter (NCV3/W906), covering every repair and service procedure used by authorized Mercedes-Benz garages across the United States and beyond.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | 2.3L M111 DOHC MPI, 3.5L M272 V6 |
| Diesel | 2.1L OM646 CDI, 2.1L OM611 CDI, 2.7L OM612/OM647 CDI |
| Transmissions | 5-speed manual, 5-speed automatic |
| Drive | RWD; left- and right-hand drive variants |
| Model Years | 2006–2014 |
| Badge Twins | Dodge Sprinter (2006–2009), Freightliner Sprinter (2006–2014) |
Common Sprinter Repairs Covered
| System | Procedures |
|---|---|
| Diesel Particulate Filter (DPF) | Forced regeneration, pressure sensor replacement, DPF removal and refitting on OM646/OM647 |
| Swirl Flap Actuator | Intake manifold swirl flap failure diagnosis and replacement — a well-documented NCV3 CDI fault |
| Front Axle & Steering | Ball joint, tie rod, and steering box inspection, torque specifications, and replacement procedures |
| Electrical & CAN Bus | Full wiring diagrams, CAN network schematics, ABS/ESP module diagnostics, connector pinouts |
Format & Delivery
Official Mercedes-Benz dealer software (STAR/WIS-based). Instant download; lifetime re-downloads. Compatible with Windows 11, 10, 8, 7, Vista, XP, Mac, and Linux.
Frequently Asked Questions
Does this manual cover the Dodge Sprinter and Freightliner Sprinter sold in the US?
Yes. From 2006 through 2009, the NCV3 Sprinter was sold in North America as the Dodge Sprinter (distributed through Chrysler dealers) and as the Freightliner Sprinter (through Freightliner truck dealers). Both are the same W906 platform and are fully covered by this software through the 2014 model year under the Freightliner branding.
Is the notorious NCV3 swirl flap failure covered in the manual?
Yes. The intake manifold swirl flap actuator fault is a well-known issue on 2.1L and 2.7L CDI engines in this generation. The software includes complete diagnostic flowcharts, fault code lookup, and step-by-step replacement procedures with proper torque values for the OM646, OM611, and OM612/OM647 engines.
What NCV3 model designations are included?
All NCV3 variants are covered: 215 CDI, 315 CDI, 415 CDI, 515 CDI, 216 CDI, 316 CDI, 516 CDI, 218 CDI, 318 CDI, 418 CDI, 518 CDI, 319 CDI, 519 CDI, 224, 324, 424, and 524 — across cargo van, passenger van, cab chassis, crew van, standard roof, high roof, standard wheelbase, and extended wheelbase configurations.
What format is the manual?
This is official Mercedes-Benz dealer workshop software, not a PDF. It runs on Windows and Mac and features menu-driven navigation, full-text search by model, engine code, and gearbox code, plus zoom-capable wiring diagrams and thousands of technical illustrations.
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