Description
Factory Ford Fusion Hybrid Workshop Manual (2013-2017)
This is the official factory-level repair manual for the second-generation Ford Fusion Hybrid and Fusion Energi, covering all US-market model years from 2013 through 2017. Every service procedure, torque specification, wiring schematic, and diagnostic routine is sourced directly from Ford’s engineering documentation.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Gasoline Engine | 2.0L Duratec Atkinson-cycle four-cylinder |
| Electric Motor | 88 kW permanent magnet AC synchronous motor |
| Battery | 7.6 kWh lithium-ion high-voltage pack (Energi: larger capacity PHEV pack) |
| Transmissions | HF35 electronically controlled eCVT hybrid transaxle |
| Drive | FWD |
| Model Years | 2013, 2014, 2015, 2016, 2017 |
| Badge Twins | Ford Fusion Energi (plug-in hybrid); Lincoln MKZ Hybrid (CD4 platform) |
Common Fusion Hybrid Repairs Covered
| System | Procedures |
|---|---|
| High-Voltage Battery | HV battery module inspection, cell balancing diagnostics, DTC retrieval for BMS faults – a known concern on high-mileage 2013-2014 units |
| Regenerative Braking | Brake booster vacuum pump replacement, ABS/regen integration calibration, hydraulic brake bleed procedures |
| eCVT Transaxle | HF35 fluid service, motor resolver replacement, transaxle removal and installation torque sequences |
| Cooling System | Dedicated HV battery liquid cooling circuit flush, electric water pump replacement, inverter coolant loop service |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
Does this manual cover the Fusion Energi plug-in hybrid as well?
Yes. Both the standard Fusion Hybrid and the Fusion Energi PHEV are fully covered for model years 2013-2017. The Energi shares the CD4 platform and 2.0L Atkinson engine but uses a larger high-voltage lithium-ion pack and an additional AC charging circuit – all of which are documented in this manual.
Is the Lincoln MKZ Hybrid covered since it shares the same platform?
This manual is specific to the Ford Fusion Hybrid and Fusion Energi. Although the Lincoln MKZ Hybrid rides on the same CD4 architecture with an identical hybrid drivetrain, Lincoln-specific body, trim, and electrical data are not included here. A separate MKZ manual would be required for that vehicle.
Are high-voltage hybrid system wiring diagrams included?
Yes. The manual contains complete electrical schematics for the high-voltage battery management system, inverter/converter circuits, 88 kW drive motor, regenerative braking controls, and the Energi on-board charger. Connector pinouts, wire gauge data, and component locations are all clearly illustrated for safe HV diagnosis.
What format is the manual?
The manual is delivered as a PDF file, immediately accessible after purchase on any device – Windows, Mac, Linux, iOS, or Android. The text is fully searchable so you can jump directly to a specific procedure or DTC, and individual pages can be printed as needed.
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