Mitsubishi Fuso FE FG FH Workshop Manual 1996-2001

Description

Factory Mitsubishi Fuso FE FG FH Workshop Manual (1996–2001)

This official factory-level service manual covers the sixth-generation Mitsubishi Fuso medium-duty cab-over truck range sold in the US market from 1996 through 2001, giving technicians and owner-operators complete repair, wiring, and maintenance data for every covered variant.

Powertrain & Drive Coverage

Component	Variants Covered
Petrol	N/A
Diesel	3.9L 4D34T3 turbo inline-4, 4.9L 4M50T2 turbo, 5.9L 6D34T2 turbo inline-6
Transmissions	5-speed M035S5 manual, 6-speed M050S5/M050S6 manual, 4-speed M030A4/M035A4 automatic, 4-speed M4A4 automatic
Drive	RWD (left- and right-hand drive configurations covered)
Model Years	1996, 1997, 1998, 1999, 2000, 2001
Badge Twins	Fuso Canter (sixth generation); chassis codes FE639, FE649, FG639, FE640, FH221

Common Fuso FE FG FH Repairs Covered

System	Procedures
4D34T3 Turbo Engine	Injector removal and calibration, head gasket replacement, valve clearance adjustment — a known wear item on high-mileage 4D34 units
Cooling System	Thermostat and water pump replacement, radiator flush intervals, coolant capacity specs for each engine variant
Brake System	Air brake circuit bleeding, brake chamber inspection, ABS sensor diagnostics and replacement
Transmission	M035S5/M050S6 gear synchronizer rebuild, automatic transmission fluid and filter service, shift linkage adjustment

Format & Delivery

PDF. Instant download; lifetime re-downloads.

Frequently Asked Questions

Why do 4D34T3-powered Fusos commonly need head gasket work?

The 4D34T3 turbodiesel runs high cylinder pressures, and coolant passages in the cast-iron head are prone to erosion over time, especially when cooling system maintenance is deferred. This manual provides complete torque sequences and head surface flatness tolerances so the repair can be done correctly the first time.

Which chassis codes does this manual include?

Coverage spans FE639, FE649, FG639, FE640, and FH221 — all part of the sixth-generation Fuso Canter platform sold in North America during the 1996–2001 period. Different wheelbase configurations and GVW ratings within those codes are addressed throughout the relevant system chapters.

Are full wiring diagrams included for ABS and lighting circuits?

Yes. The electrical section contains complete circuit diagrams with wire colors, connector pin-outs, relay and fuse panel locations, and ground point maps. ABS brake system wiring, instrument cluster circuits, and all chassis lighting are covered in readable, zoomable PDF format.

What format is the manual?

The manual is delivered as a PDF document compatible with Windows, Mac, Linux, Android, and iOS devices. Text is fully searchable, diagrams can be zoomed for detail, and individual pages can be printed for shop use.