Description
Factory Hyundai i40 Workshop Manual (2011–2015)
This official factory-level service manual delivers complete repair and maintenance coverage for the first-generation Hyundai i40 (VF platform), sold in the US and global markets from 2011 through 2015, including both sedan and wagon body styles.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | 1.6L GDI (G4FD) 135 hp; 2.0L GDI (G4NC) 178 hp |
| Diesel | 1.7L CRDi (D4FD) 115 hp & 136 hp variants; 1.7L TCI-U2 |
| Transmissions | 6-speed manual; 6-speed automatic |
| Drive | FWD |
| Model Years | 2011, 2012, 2013, 2014, 2015 |
| Badge Twins | N/A |
Common i40 Repairs Covered
| System | Procedures |
|---|---|
| 1.7L CRDi Diesel Injector Seals | Injector removal, copper washer replacement, and re-torque procedures to address known carbon build-up and seal failure on D4FD engines |
| Dual-Mass Flywheel (DMF) | DMF inspection intervals, vibration diagnosis, and replacement procedure for 6-speed manual transmission applications |
| Electric Power Steering (EPS) | EPS motor and column assembly diagnostics, torque sensor calibration, and fault code clearing |
| Front Suspension Bushings | Lower control arm bushing inspection and replacement, alignment specifications, and torque settings |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
Does the manual cover both the sedan and wagon (Tourer) body styles?
Yes. The manual covers all pre-facelift i40 variants on the VF platform, including the i40 Sedan and i40 Tourer wagon. Body repair, interior fitting, and chassis sections address both configurations with separate diagrams where applicable.
Are petrol engines covered alongside the diesel?
Absolutely. In addition to the 1.7L CRDi diesel (D4FD), the manual includes full coverage for the 1.6L GDI (G4FD) and 2.0L GDI (G4NC) petrol engines, with timing procedures, fuel system service, and complete overhaul specifications for each.
Are wiring diagrams and electrical schematics included?
Yes. The electrical section provides detailed circuit diagrams for engine management, ABS, airbag/SRS, HVAC, lighting, and body electronics, with connector pin assignments and color-coded wire identification throughout.
What format is the manual?
The manual is delivered as a PDF file compatible with Windows, Mac, Linux, iOS, and Android devices. You can keyword-search, zoom into diagrams, and print individual pages as needed. There are no subscriptions or expiry dates — the file is yours permanently.
Reviews
There are no reviews yet.