Description
Factory Isuzu Trooper Workshop Manual (1999–2002)
This official factory-level service manual covers every second-generation Isuzu Trooper sold in the US market from 1999 through 2002, giving DIY owners and professional technicians dealer-grade repair data for the Trooper S, LS, and Limited trim levels.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | 3.5L DOHC 24-valve V6 (6VE1) — 215 hp |
| Diesel | N/A (US market) |
| Transmissions | 5-speed manual, 4-speed automatic |
| Drive | RWD and part-time 4WD (UBS chassis) |
| Model Years | 1999, 2000, 2001, 2002 |
| Badge Twins | Honda Passport (shared platform), Acura SLX (prior gen), Holden Jackaroo |
Common Trooper Repairs Covered
| System | Procedures |
|---|---|
| 6VE1 Timing Belt | Belt replacement, tensioner and idler pulley service, alignment specs — interference engine requires precise procedure |
| Transfer Case (TOD) | Torque-On-Demand unit fluid change, actuator diagnosis, encoder motor replacement |
| Front Differential / Axle Seals | Axle seal replacement, differential overhaul, front hub bearing service |
| Fuel Injector & Intake Manifold | Injector cleaning and replacement, upper intake plenum removal, throttle body service |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
Is the 6VE1 a interference engine, and does the manual cover timing belt replacement?
Yes — the 3.5L 6VE1 V6 is an interference engine, making timing belt service critical. The manual provides complete step-by-step timing belt replacement procedures including tensioner and idler pulley specs, crankshaft and camshaft alignment marks, and all torque values needed to complete the job correctly.
Does this manual cover the Torque-On-Demand (TOD) 4WD system?
Yes. The 1999–2002 Trooper’s electronically controlled TOD transfer case is fully documented, including fluid specifications, encoder motor diagnostics, actuator replacement, and transfer case disassembly and reassembly procedures.
Are wiring diagrams and ABS system procedures included?
Complete electrical coverage is included — full circuit diagrams with color-coded wire identification, connector pin assignments, ABS module diagnostics, instrument cluster circuits, and component location charts for sensors, relays, and fuse boxes throughout the vehicle.
What format is the manual?
The manual is delivered as a PDF file, compatible with Windows, Mac, Linux, iOS, and Android devices. The fully searchable text lets you locate any procedure instantly, and individual pages or sections can be printed as needed for workshop use.
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