Description
Factory Ford Bronco Workshop Manual (2021-2024)
This is the official factory-level service manual for the sixth-generation Ford Bronco, covering every trim from the entry-level Base to the performance-oriented Bronco Raptor — exactly what US technicians and serious owners need for accurate, model-specific repairs.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | 2.3L EcoBoost I4 (300 hp), 2.7L EcoBoost V6 (330 hp), 3.0L EcoBoost V6 (418 hp — Raptor) |
| Diesel | N/A |
| Transmissions | 7-speed Getrag manual (with crawler gear), 10R60 10-speed SelectShift automatic |
| Drive | RWD, part-time 4WD (HOSS off-road suspension system) |
| Model Years | 2021, 2022, 2023, 2024 |
| Badge Twins | N/A |
Common Bronco Repairs Covered
| System | Procedures |
|---|---|
| Modular Bumper & Body | Sasquatch package front/rear bumper R&R, hardtop and soft-top removal and resealing procedures |
| Transfer Case / 4WD | Advance Trac / GOAT mode selector diagnostics, front axle disconnect actuator replacement (known binding issue on early MY2021-2022 units) |
| EcoBoost Cooling | 2.3L coolant leak diagnosis at degas bottle and turbo coolant return line — a documented concern on 2021-2022 build dates |
| Brake & Suspension | Front control arm bushing inspection and replacement, Bilstein shock absorber service (Badlands/Raptor), brake rotor and caliper R&R |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
Is the early 2021 Bronco front axle disconnect issue covered in this manual?
Yes. The manual includes full diagnostic and replacement procedures for the front axle disconnect actuator, which was a known concern on early 2021-2022 Broncos causing 4WD engagement hesitation or failure. Wiring diagrams, actuator removal steps, and torque specs are all included.
Does the manual cover all trim levels and body styles, including the Raptor?
Every sixth-generation Bronco variant is documented — the U725 2-door, U760 4-door, and the high-output Bronco Raptor with its 3.0L EcoBoost V6. All trims are covered: Base, Big Bend, Black Diamond, Outer Banks, Badlands, Wildtrak, Everglades, and Heritage Edition.
Are wiring diagrams and SYNC infotainment diagnostics included?
Full electrical coverage is included — color-coded wiring schematics, CAN bus diagnostics, fuse and relay locations, SYNC 4 infotainment system procedures, and connector pinout diagrams for all sensor networks and transfer case controls.
What format is the manual?
The manual is delivered as a PDF file, compatible with Windows, Mac, iOS, and Android devices. It is fully searchable and bookmarked for easy navigation, and individual pages can be printed for bench use.
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