Description
Factory Ford Falcon Workshop Manual (2005–2010)
This official factory-level workshop manual covers the Ford Falcon BF and FG series sold from 2005 through 2010, giving US-based technicians and Australian-market enthusiasts full service and repair documentation in a single searchable PDF.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | 4.0L Barra inline-six (190 kW), 4.0L Barra Turbo (245–270 kW), 4.0L LPG, 5.4L Boss V8 (260–290 kW) |
| Diesel | N/A |
| Transmissions | 5-speed manual, 6-speed Tremec manual, 4-speed automatic, 6-speed ZF automatic |
| Drive | RWD |
| Model Years | 2005, 2006, 2007, 2008, 2009, 2010 |
| Badge Twins | Fairmont, Fairmont Ghia, XR6, XR6 Turbo, XR8, G6, G6E |
Common Falcon Repairs Covered
| System | Procedures |
|---|---|
| 4.0L Barra Timing Chain | Chain tensioner replacement, timing cover R&R, torque sequences for chain guides |
| Turbo Boost/Intercooler | Turbocharger removal and installation, intercooler pipe inspection, boost pressure diagnostics |
| 6-Speed ZF Automatic | Fluid and filter service, solenoid replacement, valve body removal procedure |
| IRS Rear Suspension | Rear subframe bushing replacement, differential mount R&R, wheel bearing end-play adjustment |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
Which Falcon series does this manual include — BF or FG?
Both series are covered. The BF Falcon (2005–2008) and the FG Falcon (2008–2010) are fully documented, including sedan, ute, and all badge variants such as the XR6 Turbo, XR8, Fairmont Ghia, and G6E.
Does the manual cover the 4.0L LPG Barra engine?
Yes. In addition to the standard petrol and turbo Barra inline-six, this manual includes dedicated procedures for the 4.0L LPG variant, covering the gas injection system, fuel changeover components, and LPG-specific maintenance schedules.
Are wiring diagrams included for the XR6 Turbo’s engine management system?
Full electrical schematics are included for all models. The XR6 Turbo section covers the PCM, boost control solenoid wiring, intercooler pump circuit, knock sensor harness, and ABS/traction control integration with color-coded connector pin-outs.
What format is the manual?
The manual is delivered as a PDF file. It is fully searchable, zoomable, and printable. Compatible with Windows, Mac, Linux, iOS, and Android devices — any platform with a standard PDF reader can open it immediately after download.
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