Description
Factory Ford S-Max Workshop Manual (2015–2023)
This OEM dealer software delivers complete service and repair coverage for the second-generation Ford S-Max, matching the same diagnostic and repair resources used by authorized Ford service centers across the US and worldwide.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | 2.0L EcoBoost; 2.5L Duratec FHEV (full hybrid) |
| Diesel | 2.0L Duratorq TDCi (120PS, 150PS, 180PS, 190PS) |
| Transmissions | 6-speed MMT6 manual; 6-speed 6F35 automatic; MPS6/6DCT450 dual-clutch; CVT HF45 automatic |
| Drive | FWD; AWD (where applicable); LHD & RHD |
| Model Years | 2015, 2016, 2017, 2018, 2019, 2020, 2021, 2022, 2023 |
| Badge Twins | Galaxy (CD539 platform sibling) |
Common S-Max Repairs Covered
| System | Procedures |
|---|---|
| PowerShift / MPS6 Dual-Clutch | Clutch pack replacement, TCM adaptation, shudder and judder diagnosis |
| 2.0L TDCi Diesel | EGR valve cleaning and replacement, DPF regeneration procedures, injector coding |
| Suspension | Front and rear control arm bushing replacement, wheel alignment specifications |
| HVAC & SYNC Electrical | Blower motor fault diagnosis, SYNC infotainment module reset and replacement, CAN bus fault tracing |
Format & Delivery
Dealer software (not a PDF) — the same Ford OEM repair system used by franchised dealerships. Runs on Windows 11, 10, 8, 7, Vista, XP, and is also compatible with Mac and Linux. Instant download; lifetime re-downloads.
Frequently Asked Questions
Is the MPS6 dual-clutch transmission fully covered, including clutch replacement?
Yes. The software includes complete MPS6/6DCT450 dual-clutch service procedures — clutch pack inspection and replacement, TCM calibration, fluid change intervals, and step-by-step shudder or judder diagnosis, which is a well-documented concern on this transmission.
Does this cover the CD539 platform shared with the Ford Galaxy?
Yes. The manual is specific to the second-generation CD539 Ford S-Max (2015–2023). The Ford Galaxy shares this platform, and much of the structural and powertrain content overlaps, but this software is structured and searchable by S-Max model, engine code, and gearbox code.
Are wiring diagrams and ADAS systems included?
Full interactive wiring diagrams are included for all electrical circuits — engine management, body control modules, advanced driver assistance systems (ADAS), lighting, and CAN bus networks. Component locators identify connector positions and ground points throughout the vehicle.
What format is the manual?
This is dealer software, not a PDF. It runs as a virtual machine application on Windows (and Mac/Linux via compatible environments) and provides the same OEM diagnostic and repair data used by authorized Ford dealers, including live component locators, searchable repair procedures, and torque specifications.
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