Description
Factory Hyundai H200 Workshop Manual (1997–2007)
This comprehensive three-part factory manual set covers the Hyundai H200 van and wagon across all US and export configurations, bundling a full Shop Manual, Electrical Troubleshooting Manual (ETM), and Body Repair Manual in a single download.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | 2.4L SIRIUS-II MPI I4 (2351 cc, DOHC, 86.5 x 100 mm) |
| Diesel | 4D56 2.5 TC / 2.5 TCI (2467 cc, OHC turbo intercooler, COVEC-F); T-2 2.6 Diesel (2607 cc) |
| Transmissions | Manual: M5SR1, M5ZR1, KM135M-B, KM135M-8 | Automatic: 30-40LEi, 03-II, 03-72LE, 30-43LE |
| Drive | 2WD and 4WD (transfer case Hi 1.000 / Lo 2.480); LHD and RHD |
| Model Years | 1997–2007 (core shop manual 2000–2003; Common Rail ETM extends to later years) |
| Badge Twins | Hyundai H-1, Hyundai Starex |
Common H200 Repairs Covered
| System | Procedures |
|---|---|
| 4D56 Injection Pump | COVEC-F injection pump removal, timing adjustment, and rebuild procedures for 2.5 TCI diesel |
| Automatic Transmission | 30-40LEi / 03-72LE overhaul, solenoid diagnosis, fluid and filter service |
| Brake System | Hydraulic, pneumatic, and compound brake configurations; ABS module diagnosis and bleeding |
| Body & Corrosion Repair | Panel sectioning, zinc-coated panel replacement, sealing locations, and structural dimension data |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
Does this manual cover the 4D56 turbo diesel injection pump in detail?
Yes. The shop manual includes complete COVEC-F fuel system procedures for the 4D56 2.5 TC and TCI engines, covering injection pump removal, timing, and rebuild steps alongside preheating system diagnosis.
Is the Hyundai H-1 and Starex the same vehicle as the H200?
Yes. The H200 is the commercial/export designation for the same platform sold as the H-1 and Starex in other global markets. This manual covers all three names under the same technical content.
Does the ETM cover Common Rail diesel wiring?
Yes. The Electrical Troubleshooting Manual extends into Common Rail engine control diagnostics, including full schematics, connector views, harness layouts, and fuse/relay data for Common Rail-equipped models.
What format is the manual?
This is a PDF manual. After purchase, you can download it instantly and re-download it at any time. It is compatible with Windows, Mac, Linux, and mobile devices.
Reviews
There are no reviews yet.