Description
Factory Mercedes Sprinter Workshop Manual (2006–2012)
This is the official factory-level service manual for the second-generation W906 Mercedes Sprinter, covering all pre-facelift US and international variants built between 2006 and 2012. Wiring diagrams, torque specs, and step-by-step repair procedures are all included.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | 3.5L M272 V6 |
| Diesel | 2.2L OM646 CDI (82–150 hp), 3.0L OM642 CDI V6 (184–190 hp) |
| Transmissions | 6-speed manual, 5-speed automatic |
| Drive | RWD; LHD and RHD configurations covered |
| Model Years | 2006, 2007, 2008, 2009, 2010, 2011, 2012 |
| Badge Twins | Dodge Sprinter (2007–2008), Freightliner Sprinter (2006–2008), Volkswagen Crafter (shared platform) |
Common Sprinter Repairs Covered
| System | Procedures |
|---|---|
| OM642 Swirl Flap Failure | Intake manifold swirl flap removal, inspection, actuator replacement, and inlet port cleaning on the 3.0L V6 CDI |
| EGR / DPF System | EGR valve cleaning and replacement, DPF regeneration procedures, and exhaust back-pressure sensor diagnosis |
| Front Suspension | Ball joint, control arm bushing, and front wheel bearing replacement with torque specifications |
| Brake System | Pad and rotor replacement, ABS module diagnosis, brake fluid flush intervals, and rear drum service |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
Which W906 sub-models and body styles are included?
The manual covers the full W906 Sprinter lineup, including Sprinter 209 through 524 designations across short and long wheelbase platforms. Panel van, crew van, chassis cab, and minibus body styles are all documented, along with standard, high-roof, and super-high-roof configurations.
Is this the same manual used for the Dodge and Freightliner Sprinter sold in the US?
Yes. The 2006–2008 Dodge Sprinter and Freightliner Sprinter sold in North America share the W906 platform and the same OM642 and OM646 powertrains. This factory manual’s procedures, torque specs, and wiring diagrams apply directly to those badge-twin variants as well.
Are full wiring diagrams included for the ABS, ESP, and climate control systems?
Yes. The electrical section contains complete circuit diagrams for engine management, ABS/ESP modules, HVAC, central locking, lighting, and the instrument cluster. Wire color codes, connector pinouts, relay locations, and fuse assignments are all documented.
What format is the manual?
This manual is delivered as a PDF file. It is fully searchable, supports zoom-in viewing of diagrams and photographs, and individual pages or complete sections can be printed. Compatible with Windows, Mac, Linux, iOS, and Android devices.
Reviews
There are no reviews yet.