Description
Factory Mercedes-Benz E240 Workshop Manual (1997–2002)
This factory-level repair manual covers the W210-chassis Mercedes-Benz E240 across all model years from 1997 through the 2002 facelift, giving US and international technicians the same depth of technical data used by authorized Mercedes dealers.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | M112 E24 2.4L V6 (naturally aspirated, SOHC, 3 valves/cylinder, ~170 hp) |
| Diesel | N/A |
| Transmissions | 5-speed automatic (722.6 series); 5-speed manual (where fitted) |
| Drive | RWD |
| Model Years | 1997–2002 |
| Badge Twins | Mercedes-Benz E-Class W210 platform (E200, E280, E320 share chassis procedures) |
Common E240 Repairs Covered
| System | Procedures |
|---|---|
| Engine Coolant System | Thermostat housing and plastic coolant pipe replacement — a known failure point on the M112 V6; torque specs and sealant application included |
| Rust & Body Seals | W210 sunroof drain and door seal inspection/replacement to address the model’s well-documented water ingress and sill rust issues |
| Automatic Transmission | 722.6 fluid service, conductor plate replacement, valve body removal and reinstallation procedures |
| Electrical / Wiring | Full circuit diagrams: engine management (ME 2.0), ABS/ESP, climate control, central locking, lighting — connector pinouts and ground locations included |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
Why do W210 E240s develop coolant leaks, and does the manual cover the fix?
The M112 2.4L V6 uses plastic coolant pipes and a composite thermostat housing that become brittle over time, causing leaks — a very common complaint on 1997–2002 E240s. The manual includes full disassembly steps, torque values, and sealant specifications for replacing these components correctly.
Does this manual apply to other W210 E-Class variants?
The W210 platform procedures for suspension, braking, body, and electrical systems largely apply across the E-Class range of this generation (E200, E280, E320, E430). Engine and transmission sections are specific to the E240’s M112 E24 unit and associated gearboxes.
Are wiring diagrams and ABS/ESP systems covered?
Yes. The electrical section provides complete circuit diagrams for the ME 2.0 engine management system, ABS/ESP modules, climate control, power windows, and the instrument cluster, including connector pin assignments and ground point locations for accurate fault tracing.
What format is the manual?
The manual is delivered as a fully searchable PDF file, compatible with Windows, Mac, and Linux systems as well as tablets and smartphones. Individual pages or full sections can be printed for bench use, and the file may be saved across multiple devices.
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