Description
Factory Mercedes CLK320 Workshop Manual (1997–2003)
This factory-level service manual covers the first-generation Mercedes-Benz CLK320 (W208 chassis) sold in the US market from 1997 to 2003, providing technician-grade procedures for both coupe and cabriolet variants.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | M112 E32 3.2L V6 (215 hp), naturally aspirated, 3-valve per cylinder with twin-spark ignition |
| Diesel | N/A |
| Transmissions | 5-speed automatic, 6-speed manual |
| Drive | RWD |
| Model Years | 1997–2003 |
| Badge Twins | N/A |
Common CLK320 Repairs Covered
| System | Procedures |
|---|---|
| M112 Engine — Intake Manifold Gaskets | Removal, gasket replacement, torque specifications, and leak testing for the known W208 M112 intake manifold gasket failure |
| Electrical — SRS Airbag & ABS | Fault code diagnosis, sensor testing, module replacement, and wiring diagram reference for ABS and SRS systems |
| Transmission — 5-Speed Automatic Service | Fluid and filter service, conductor plate inspection, solenoid replacement, and selector lever adjustment |
| Suspension — Front Control Arm Bushings | Control arm bushing and ball joint replacement, alignment specifications, and torque values for W208 front suspension |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
What is the known intake manifold issue on the CLK320, and does this manual cover it?
The M112 E32 V6 used in the W208 CLK320 is prone to intake manifold gasket failure, often causing vacuum leaks, rough idle, and check engine lights. Yes — this manual includes full removal and reinstallation procedures, updated torque specifications, and component testing to address this common repair.
Does this manual cover both the coupe and convertible (cabriolet) body styles?
Yes. The W208 CLK320 was offered as both a two-door coupe and a cabriolet, and this manual provides body, chassis, and interior coverage for both variants, including the convertible top mechanism and associated electrical components.
Are wiring diagrams and electrical diagnostics included?
Comprehensive electrical documentation is included — circuit diagrams for engine management, ABS, SRS airbags, climate control, central locking, and power windows are all covered. Connector pinouts, ground locations, and component test values are provided throughout the electrical section.
What format is the manual?
The manual is delivered as a PDF file. After purchase, you receive an instant download link and retain lifetime re-download access. The searchable PDF works on any device with a standard PDF reader, and individual pages can be printed for shop use.
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