Description
Factory Mercedes E320 CDI Workshop Manual (1999–2002)
This factory-level repair manual covers the W210-chassis Mercedes-Benz E320 CDI built from 1999 through 2002, giving US technicians and DIY owners complete service data for this turbodiesel E-Class in both sedan and wagon configurations.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | N/A |
| Diesel | OM613 3.2L inline-six CDI turbodiesel (~197 hp / 470 Nm) |
| Transmissions | 5-speed automatic, 5-speed manual |
| Drive | RWD |
| Model Years | 1999–2002 |
| Badge Twins | N/A |
Common E320 CDI Repairs Covered
| System | Procedures |
|---|---|
| OM613 Fuel Injection | Common-rail injector removal, leak-off testing, and return-flow diagnosis — a frequent W210 CDI fault |
| Turbocharger | Wastegate actuator inspection, boost pressure testing, turbo removal and refitting |
| Timing Chain | Chain tensioner replacement, timing mark alignment, and full chain renewal procedure |
| ABS / ESP | Wheel speed sensor replacement, hydraulic unit bleeding, and module fault-code diagnostics |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
Why do W210 E320 CDI injectors fail and does the manual cover the fix?
The OM613 common-rail system is sensitive to fuel contamination and injector return-line deterioration, both of which are known W210 CDI weak points. The manual includes full injector removal sequences, leak-off test specifications, and correct torque values for reinstallation, giving you everything needed to diagnose and resolve fueling faults without dealer involvement.
Does this manual cover both the sedan and wagon (T-Model) body styles?
Yes. The W210 platform underpins both the standard sedan and the S210 estate (T-Model), and this manual addresses mechanical and electrical procedures for both body configurations across the 1999–2002 production run.
Are wiring diagrams and electrical troubleshooting included?
Complete electrical documentation is included: circuit diagrams for the engine management system, ABS/ESP modules, climate control, central locking, instrument cluster, and lighting. Wire color codes, connector pin-outs, ground locations, and fuse box layouts are all detailed to support systematic fault diagnosis.
What format is the manual?
The manual is delivered as a fully searchable PDF compatible with Windows, Mac, tablets, and smartphones. After purchase you receive an instant download link, and your access for future re-downloads never expires.
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