Description
Factory Ford Explorer Workshop Manual (2016–2019)
This factory-level service manual covers the fifth-generation U502 Ford Explorer facelift lineup sold in the United States and worldwide from 2016 through 2019. Every procedure — from routine maintenance to full drivetrain overhaul — is documented with OEM torque specs, wiring schematics, and illustrated step-by-step instructions.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | 2.3L EcoBoost turbocharged inline-4; 3.5L Duratec Ti-VCT naturally aspirated V6; 3.5L EcoBoost twin-turbocharged V6 |
| Diesel | N/A |
| Transmissions | 6-speed 6F50 automatic; 6-speed 6F35 automatic |
| Drive | FWD / AWD (PTU-equipped variants) |
| Model Years | 2016, 2017, 2018, 2019 |
| Badge Twins | N/A |
Common Explorer Repairs Covered
| System | Procedures |
|---|---|
| Power Transfer Unit (PTU) | PTU fluid service, seal replacement, and AWD engagement diagnostics — a frequent maintenance item on U502 Explorers |
| Engine Cooling | Coolant leak diagnosis, thermostat replacement, water pump service on EcoBoost engines |
| Transmission | 6F50/6F35 fluid and filter service, solenoid replacement, shift quality correction procedures |
| Suspension | Front and rear strut replacement, control arm bushing inspection, alignment specifications |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
Is the PTU fluid service procedure included for AWD models?
Yes. The manual includes complete Power Transfer Unit service procedures, covering fluid drain-and-fill intervals, seal inspection, and AWD clutch pack diagnostics — critical maintenance that Ford recommends every 30,000 miles on U502 AWD Explorers.
Does this manual cover the Sport and Platinum trim EcoBoost V6?
Absolutely. The 3.5L EcoBoost twin-turbocharged V6 found in Explorer Sport and Platinum trims is fully covered, including turbocharger inspection, intercooler service, and engine management calibration details specific to those high-output variants.
Are complete wiring diagrams included for the SYNC infotainment and HVAC systems?
Yes. The electrical section provides full circuit schematics covering the SYNC audio/navigation systems, climate control wiring, lighting circuits, and all body electrical modules, with pin-out references to support accurate fault tracing.
What format is the manual?
The manual is a PDF file delivered via instant download after purchase. It is compatible with Windows, Mac, Linux, iOS, and Android devices, so you can reference it at a workbench desktop or on a tablet in the shop bay.
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