Description
Factory Ford Explorer Workshop Manual (2011-2015)
This OEM dealer software covers every fifth-generation (U502) Ford Explorer sold in the US market from 2011 through 2015, spanning Base, XLT, Limited, and Sport trims in both FWD and AWD configurations.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | 2.0L EcoBoost turbocharged I-4 (240 hp), 3.5L Ti-VCT V6 Duratec 35 (290 hp), 3.5L EcoBoost twin-turbo V6 (365 hp – Sport) |
| Diesel | N/A |
| Transmissions | 6F50 six-speed automatic (FWD), 6F55 six-speed automatic (AWD) |
| Drive | FWD, AWD |
| Model Years | 2011, 2012, 2013, 2014, 2015 |
| Badge Twins | N/A |
Common Explorer Repairs Covered
| System | Procedures |
|---|---|
| Exhaust/Cabin Air Intrusion | Rear hatch seal inspection and replacement to address known exhaust odor intrusion into the cabin – a widely reported U502 issue |
| PTU (Power Transfer Unit) | PTU fluid service, seal replacement, and leak diagnosis on AWD models prone to premature PTU wear |
| EcoBoost Turbocharger | Turbocharger oil feed line inspection, boost leak diagnosis, and intercooler service on 2.0L and 3.5L EcoBoost engines |
| MyFord Touch / Electrical | Wiring harness diagnostics, APIM module procedures, and clickable schematic navigation for infotainment and safety systems |
Format & Delivery
Dealer software (NOT a PDF) – the same interactive OEM platform used by authorized Ford service centers. Runs on Windows 11, 10, 8, 7, Vista, XP, Mac, and Linux. Instant download; lifetime re-downloads.
Frequently Asked Questions
Is the PTU fluid service procedure included for AWD models?
Yes. The PTU (Power Transfer Unit) on U502 AWD Explorers is notorious for running dry due to infrequent factory service intervals. This software includes full fluid change, seal replacement, and leak diagnosis steps for both the PTU and rear-drive module.
Does this cover all U502 fifth-generation trim levels?
All four retail trims are documented: Base, XLT, Limited, and Sport. Sport-specific content includes the 3.5L EcoBoost twin-turbo V6 (365 hp), sport-tuned suspension, and unique brake specifications not shared with lower trims.
Are the 6F50 and 6F55 transmission rebuild procedures included?
Both six-speed automatics are fully covered, including valve body removal, torque converter diagnostics, fluid specifications, and transmission control module programming guidance for FWD and AWD variants respectively.
What format is the manual?
This is dealer-grade interactive software, not a static PDF. It features searchable databases, clickable wiring schematics, zoom-in illustrations, and component locators – identical to the tools used at Ford-authorized dealerships. Compatible with Windows and Mac systems.
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