Description
Factory Ford Fusion Workshop Manual (2002–2012)
This OEM dealer software delivers complete repair and diagnostic coverage for the European-market Ford Fusion mini-MPV — a Fiesta B3-platform model sold from 2002 through 2012 and not to be confused with the North American Fusion sedan.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | 1.25L Duratec/Sigma, 1.4L Duratec/Sigma, 1.6L Duratec/Sigma |
| Diesel | 1.4L Duratorq TDCi, 1.6L Duratorq TDCi |
| Transmissions | 5-speed manual, 5-speed automated manual (Durashift), 4-speed AW81-40 automatic |
| Drive | FWD (LHD and RHD) |
| Model Years | 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012 |
| Badge Twins | Mazda 2 (first-gen, shared B3 platform components) |
Common Fusion Repairs Covered
| System | Procedures |
|---|---|
| Durashift Automated Manual | Clutch actuator fault diagnosis, sensor calibration, gear selector unit replacement |
| 1.4L / 1.6L TDCi Fuel System | Injector removal and leak-off testing, high-pressure pump replacement, EGR valve cleaning |
| Suspension | Front strut replacement, rear twist-beam bush renewal, wheel bearing hub assembly |
| Electrical / Body | Central locking module diagnosis, airbag clock-spring replacement, wiring harness pinout testing |
Format & Delivery
Dealer software (NOT a PDF). Compatible with Windows 11, 10, 8, 7, Vista, XP, Mac, and Linux. Instant download; lifetime re-downloads.
Frequently Asked Questions
Is the Durashift automated manual transmission fully covered, including actuator faults?
Yes. The software includes complete diagnostic routines and repair procedures for the 5-speed Durashift automated manual unit, covering clutch actuator replacement, gear-position sensor calibration, and TCM fault code interpretation — a common pain point on 2002–2008 Fusion models.
Is this the European mini-MPV or the North American mid-size sedan?
This manual covers the European-market Ford Fusion only — the compact mini-MPV built on the Fiesta B3 platform and sold from 2002 to 2012. It does not cover the North American Fusion sedan (CD3/CD4 platform) sold from 2006 onward.
Are interactive wiring diagrams included for systems like ABS and climate control?
Yes. The dealer software provides full interactive wiring diagrams for every major electrical system, including ABS/traction control, airbag/SRS, climate control, central locking, lighting circuits, and engine management — complete with connector pinout data and wire color codes.
What format is the manual?
This product is professional OEM dealer software — NOT a PDF. It runs on Windows, Mac, and Linux and includes searchable procedures, zoom-capable illustrations, and integrated diagnostic workflows identical to those used by authorized Ford workshops.
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