Description
Factory Mitsubishi Montero Sport Workshop Manual (1997–2008)
This official factory-level repair manual covers every first-generation Mitsubishi Montero Sport built between 1997 and 2008, giving US owners and shop technicians the same detailed guidance used by Mitsubishi-authorized service centers.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | 3.0L 6G72 V6 |
| Diesel | 2.5L 4D56 Turbo |
| Transmissions | 5-speed manual |
| Drive | 2WD & 4WD (Super Select) |
| Model Years | 1997–2008 |
| Badge Twins | Mitsubishi Pajero Sport, Mitsubishi Challenger (K80/K90 chassis) |
Common Montero Sport Repairs Covered
| System | Procedures |
|---|---|
| Timing Belt – 6G72 | Belt, tensioner, and water pump replacement with torque specs; a known high-mileage service item on the V6 |
| 4WD Transfer Case | Super Select 4WD actuator diagnosis, fluid service, and shift linkage adjustment |
| Front Axle & Differential | CV axle boot replacement, differential seal service, and bearing preload adjustment |
| Brake System | Front and rear rotor/pad replacement, brake proportioning valve inspection, and ABS sensor service |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
Does the 6G72 timing belt need to be replaced on a schedule, and does the manual cover this?
Yes. The 3.0L 6G72 is an interference engine, making timely belt replacement critical. The manual provides complete step-by-step procedures including belt routing diagrams, tensioner preload specs, and the recommended simultaneous water pump replacement — typically due every 60,000 miles.
Is this the same manual used for the Pajero Sport and Challenger badge twins?
Essentially yes. The Montero Sport shares its K80/K90 platform with the international Mitsubishi Pajero Sport and Mitsubishi Challenger. The factory engineering documentation is common across these nameplates, so powertrain and chassis procedures apply to all three variants.
Does the manual cover the Super Select 4WD system?
Full coverage is included for the Super Select 4WD transfer case — shift actuator diagnostics, fluid specifications, linkage adjustment, and disassembly/reassembly procedures for both the front and rear differentials are all documented.
What format is the manual?
The manual is delivered as a PDF file compatible with Windows, Mac, tablets, and smartphones. After purchase you can download immediately, and the file is available for re-download at any time through your account.
Reviews
There are no reviews yet.