Description
Factory Alfa Romeo Milano Workshop Manual (1985–1992)
This official factory-level repair manual gives US-based owners and technicians everything needed to service and rebuild the Alfa Romeo Milano — the rear-wheel-drive sport sedan sold stateside from 1985 through 1992.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | 1.6L, 1.8L, 1.8L Turbo, 2.0L Twin Spark, 2.5L V6, 3.0L V6 (Verde) |
| Diesel | N/A |
| Transmissions | 5-speed manual, ZF 3-speed automatic |
| Drive | RWD |
| Model Years | 1985–1992 |
| Badge Twins | Alfa Romeo 75 (Europe) — Type 162B chassis |
Common Milano Repairs Covered
| System | Procedures |
|---|---|
| Bosch L-Jetronic / Motronic Fuel Injection | Sensor diagnosis, injector service, ECU troubleshooting, fuel pressure testing |
| Rear Transaxle (De Dion Suspension) | Transaxle removal, differential rebuild, De Dion tube inspection and alignment |
| Cooling System | Thermostat replacement, radiator flush, water pump R&R — known weak point on V6 variants |
| Brake System | Inboard rear brake caliper service, master cylinder rebuild, brake proportioning valve adjustment |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
Why do the inboard rear brakes on the Milano require special attention?
The Milano uses an inboard rear brake arrangement integrated with the De Dion rear transaxle — an unusual setup that concentrates unsprung weight. Calipers are prone to seizing due to heat exposure and age. This manual includes full caliper removal, rebuild specs, and torque values specific to the Type 162B layout.
Is the Alfa Romeo 75 the same as the Milano, and is it covered here?
Yes — the Alfa Romeo Milano was the North American market name for what Europe received as the Alfa Romeo 75. Both share the Type 162B chassis. This manual covers the full mechanical specification common to both, including all engine and transmission variants sold in either market.
Does the manual include wiring diagrams for the Bosch Motronic fuel injection system?
Yes. Complete electrical schematics are included for the Bosch L-Jetronic and Motronic injection systems fitted to the 2.0L Twin Spark and V6 engines, with connector pinouts, sensor locations, and ignition circuit details for accurate diagnosis.
What format is the manual?
The manual is delivered as a PDF file — searchable, bookmarked, and compatible with Windows, Mac, Linux, Android, and iOS devices. Download begins immediately after purchase and re-downloads are available for life.
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