Description
Factory Chevrolet Volt Workshop Manual (2016-2019)
This is the official factory-level service manual for the second-generation Chevrolet Volt, covering all 2016 through 2019 model years sold in the US market. Complete repair, diagnostic, and wiring procedures are included for the Voltec hybrid-electric drivetrain.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Gasoline Engine | 1.5L L3A 4-cylinder range-extender |
| Electric Motors | Primary 87 kW (117 hp) + secondary 48 kW (64 hp) permanent magnet motor-generators |
| Battery Pack | 18.4 kWh lithium-ion (14 kWh usable) |
| Transmissions | Voltec 5ET50 multi-mode electric transaxle (series/parallel hybrid) |
| Drive | FWD |
| Model Years | 2016, 2017, 2018, 2019 |
| Badge Twins | N/A |
Common Volt Repairs Covered
| System | Procedures |
|---|---|
| High-Voltage Battery | Battery module diagnostics, P1E00 fault isolation, thermal management system service |
| Drive Unit / Transaxle | Voltec 5ET50 fluid inspection, motor-generator seal replacement, transaxle R&R |
| Regenerative Braking | Brake rotor corrosion from low-use conditions, caliper service, bleed procedures for electrohydraulic brake system |
| On-Board Charger (OBC) | Level 1/Level 2 charging fault diagnosis, EVSE communication codes, OBC replacement procedure |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
Why does my 2016-2019 Volt show a P1E00 or reduced propulsion warning?
A P1E00 code on the second-generation Volt typically indicates a high-voltage battery fault, often related to a degraded cell group or coolant intrusion in the battery pack. This manual provides the full GM diagnostic flowchart for isolating the affected module, checking the battery management system (BMS) data parameters, and performing the prescribed repair or module replacement procedure.
What trim levels and configurations does this manual cover?
All second-generation Volt configurations are covered, including the LT and Premier trim levels for model years 2016 through 2019. Both the standard and upgraded equipment packages are addressed, as the underlying Voltec drivetrain and electrical architecture is identical across trims.
Are high-voltage safety procedures and wiring diagrams included?
Yes. The manual includes complete high-voltage system schematics, connector pinouts, and GM-specified HV safety de-energizing procedures required before working on the battery pack, power electronics, or motor-generators. Level 1 and Level 2 charging circuit diagrams are also fully documented.
What format is the manual?
The manual is delivered as a PDF file compatible with Windows, Mac, Linux, iOS, and Android devices. The text is fully searchable, and individual pages or sections can be printed for bench use. Your download link is available instantly after purchase and never expires.
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