Description
Factory Citroen Relay Workshop Manual (2006-2017)
This factory-level service manual covers the Citroen Relay III across all US-importable and export configurations, delivering complete repair procedures, wiring diagrams, and torque specs for every major system on the van.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | N/A |
| Diesel | 2.2L HDi (4HU, 4HV, 4HG, 4HH, 4HJ – 100-150 hp); 3.0L HDi V6 (F1CE – 160 hp) |
| Transmissions | 6-speed manual; automated manual |
| Drive | FWD |
| Model Years | 2006-2017 |
| Badge Twins | Fiat Ducato (X250), Peugeot Boxer |
Common Relay Repairs Covered
| System | Procedures |
|---|---|
| 2.2L HDi Timing Belt | Belt, tensioner, and water pump R&R with torque sequences – a known high-interval service item on 4HU/4HV engines |
| Turbocharger | Turbo removal, oil feed pipe inspection, actuator adjustment, and boost pressure diagnostics |
| Diesel Injector Service | HDi common-rail injector removal, return-flow testing, and seating seal replacement |
| Clutch & Gearbox | Clutch plate, pressure plate, and release bearing replacement; 6-speed gearbox overhaul specifications |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
Which body styles and wheelbase configurations does this manual cover?
The manual covers all Relay III body styles on the X250 platform, including panel vans, chassis cabs, crew vans, and minibus/passenger variants. Short, medium, long, and extra-long wheelbase versions are all addressed, along with low, medium, and high roof options spanning the Relay 30, 33, 35, and 40 weight series.
Is the Citroen Relay the same van as the Peugeot Boxer or Fiat Ducato?
Yes. The third-generation Relay shares the Fiat X250 platform with the Peugeot Boxer and Fiat Ducato. While trim and badging differ, the core powertrain and chassis engineering is identical, making this manual directly relevant to all three vans.
Are wiring diagrams and CAN-bus diagnostics included?
Complete electrical coverage is included: full circuit diagrams for engine management, ABS/ESP, lighting, central locking, climate control, and the instrument cluster. Connector pinouts, fuse box layouts, ground references, and CAN-bus fault-finding flowcharts are all present in the electrical section.
What format is the manual?
The manual is a PDF file, fully searchable and compatible with any PDF reader on Windows, Mac, Linux, iOS, or Android. Individual pages or full sections can be printed for shop-floor use, and your download is available immediately after purchase with no expiry on re-downloads.
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