Description
Factory Hyundai Kona Workshop Manual (2018-2023)
This factory-level service manual covers the first-generation Hyundai Kona sold in the United States from 2018 through 2023, delivering complete repair and diagnostic procedures for every major system on the OS-platform subcompact crossover.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | 1.0L T-GDi (TGI), 1.6L Gamma T-GDI (175 hp), 1.6L Smartstream T-GDI, 2.0L Nu MPI (147 hp) |
| Diesel | N/A |
| Transmissions | 6-speed manual, 6-speed automatic, 7-speed dual-clutch (DCT), Intelligent Variable Transmission (IVT) |
| Drive | FWD, AWD |
| Model Years | 2018, 2019, 2020, 2021, 2022, 2023 |
| Badge Twins | N/A |
Common Kona Repairs Covered
| System | Procedures |
|---|---|
| 7-Speed DCT (EcoShift) | Shudder diagnosis, clutch actuator replacement, fluid change intervals, and TCU reprogramming procedures |
| 1.6L T-GDI Engine | Timing chain tensioner inspection, GDI injector carbon cleaning, oil consumption diagnosis |
| ADAS / Safety Systems | Forward collision-avoidance sensor calibration, lane-keep assist alignment, radar and camera reset |
| Brake System | Pad and rotor replacement, EPB actuator service, ABS module bleeding and fault code diagnosis |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
Is the 7-speed dual-clutch transmission (DCT) shudder issue covered in this manual?
Yes. The manual includes complete DCT diagnostic flowcharts, clutch pack inspection specs, actuator replacement steps, and the fluid-change procedure that Hyundai recommends to address the well-documented low-speed shudder on 1.6T-equipped Kona models.
Which US trim levels and chassis codes are included?
All first-generation OS-platform Kona trims sold in the US are covered: base, SEL, SEL Plus, N Line, Limited, and Ultimate. Both the pre-facelift (2018-2020) and refreshed (2021-2023) variants share the OS chassis and are fully documented.
Does the manual include wiring diagrams and ADAS calibration procedures?
Yes. The electrical section provides complete color-coded wiring diagrams covering engine management, body electrics, lighting, CAN bus networks, and all ADAS circuits including forward collision-avoidance, lane-keep assist, and blind-spot detection systems, along with sensor calibration procedures.
What format is the manual?
The manual is delivered as a PDF file, readable on Windows, Mac, iOS, Android, and Linux devices. You can search text, zoom into diagrams, and print individual pages as needed. Access begins immediately after purchase with no waiting for physical shipping.
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