Description
Factory Hyundai Santa Fe Workshop Manual (2001-2006)
This official factory-level service manual covers the entire first-generation Santa Fe lineup sold across North America and global markets – giving DIYers and professional technicians a single authoritative reference for every repair, adjustment, and diagnostic procedure on the SM-chassis SUV.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | 2.4L G4JS I4 · 2.7L G6BA V6 · 2.7L G6EA V6 · 3.5L G6CU V6 |
| Diesel | 2.0L D4EA · 2.2L D4EB |
| Transmissions | 5-speed manual · 4-speed automatic · 5-speed automatic |
| Drive | FWD and AWD |
| Model Years | 2001, 2002, 2003, 2004, 2005, 2006 |
| Badge Twins | N/A |
Common Santa Fe Repairs Covered
| System | Procedures |
|---|---|
| Timing Belt (G4JS / G6BA) | Replacement intervals, tensioner service, and alignment procedures for interference engines prone to belt wear |
| Transfer Case / AWD System | Fluid service, actuator diagnosis, and vacuum line inspection for AWD engagement faults |
| Cooling System | Thermostat replacement, coolant flush, radiator removal, and overheating diagnosis common on V6 variants |
| Brake System | Front and rear pad/rotor replacement, ABS module diagnosis, and brake line bleeding procedures |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
Is the SM-chassis first-generation Santa Fe fully covered, including post-facelift 2004-2006 models?
Yes. The manual covers the complete SM-chassis production run from 2001 through 2006, including pre-facelift and the refreshed 2004-2006 models. All trim levels – base, GLS, and LX – are addressed, and both left-hand and right-hand drive configurations are documented throughout.
Does this manual cover the AWD system unique to the Santa Fe?
Absolutely. The manual includes dedicated sections for the front-wheel drive and all-wheel drive transfer case, covering fluid specifications, actuator diagnostics, and vacuum-line troubleshooting for the AWD engagement system – a known weak point on higher-mileage SM-generation Santa Fes.
Are full wiring diagrams included for the engine management and ABS systems?
Yes. Comprehensive electrical schematics cover the engine management system, ABS/traction control circuits, supplemental restraint (airbag) system, lighting, power accessories, and audio. Connector locations, wire color codes, and component identifiers are all present, making electrical fault-tracing straightforward.
What format is the manual?
The manual is delivered as a PDF document, readable on any Windows, Mac, Linux, Android, or iOS device with a standard PDF viewer. You can search by keyword, zoom into detailed diagrams, and print individual pages for bench use – all from a single instant download with unlimited future access.
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