Description
Factory Hyundai Starex Workshop Manual (1997–2007)
Complete factory-level service documentation for the first-generation Hyundai Starex van and wagon, covering all US-compatible LHD configurations alongside RHD markets. This three-volume set includes the Shop Manual, Electrical Troubleshooting Manual (ETM), and Body Repair Manual.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | 2.4L I4 DOHC SIRIUS-II MPI (2351 cc, 86.5 x 100 mm) |
| Diesel | 4D56 2.5 TC/TCI (2467 cc turbo intercooler, COVEC-F injection); T-2 2.6 (2607 cc) |
| Transmissions | Manual: M5SR1, M5ZR1, KM135M-B, KM135M-8 | Automatic: 30-40LEi, 03-II, 03-72LE, 30-43LE |
| Drive | 2WD; 4WD with transfer case (High 1.000 / Low 2.480) |
| Model Years | 1997–2007 (core VIN coverage 2000–2003; ETM includes Common Rail diagnostics) |
| Badge Twins | Hyundai H-1, H200, iLoad, iMax |
Common Starex Repairs Covered
| System | Procedures |
|---|---|
| 4D56 Diesel Injection | COVEC-F injection pump removal, timing adjustment, and fuel system bleeding — a known service interval requirement on high-mileage units |
| Automatic Transmission | 30-40LEi valve body overhaul, fluid and filter service, shift solenoid diagnosis |
| ETACS & Immobiliser | Electronic Time and Alarm Control System wiring diagnosis, immobiliser fault clearing via ETM schematics |
| Body & Corrosion | Structural panel sectioning, seam sealing, and corrosion protection procedures from the Body Repair Manual |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
Does this manual cover the 4D56 turbo diesel injection system in full detail?
Yes. The Shop Manual includes complete 4D56 TCI rebuild procedures along with COVEC-F fuel system service, injection timing specifications, and turbocharger removal — everything needed for a thorough diesel overhaul.
Is the Hyundai iLoad or iMax the same platform as the Starex?
Yes. The iLoad and iMax sold in Australia, as well as the H-1 and H200 in other markets, share the first-generation Starex platform. Powertrain and chassis procedures in this manual apply across those badge variants.
Does the manual include wiring diagrams for the ABS and airbag systems?
Yes. The included Electrical Troubleshooting Manual (ETM) provides full harness schematics, connector pinouts, and diagnostic wiring for ABS, SRS/airbag, MPI, COVEC-F, Common Rail, and ETACS systems.
What format is the manual?
This is a PDF manual compatible with Windows, Mac, and Linux systems on any device. It is available for instant download after purchase with lifetime re-download access.
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