Description
Factory Mercedes A-Class A160 CDI Workshop Manual (2004–2012)
This is the same dealer-level workshop software used by authorized Mercedes-Benz service centers to diagnose and repair the W169 A160 CDI — covering every model year from 2004 through 2012 for both left- and right-hand-drive markets.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | N/A |
| Diesel | 2.0L OM640 turbodiesel (common-rail, 82 hp) |
| Transmissions | 5-speed manual |
| Drive | FWD |
| Model Years | 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012 |
| Badge Twins | N/A |
Common A160 CDI Repairs Covered
| System | Procedures |
|---|---|
| OM640 EGR System | EGR valve cleaning, replacement, and flow testing — a known W169 CDI reliability concern |
| Fuel Injection | Common-rail injector removal, coding, and high-pressure pump diagnostics |
| Brakes / ABS-ESP | Brake caliper service, ABS wheel-speed sensor replacement, ESP module diagnostics |
| Suspension | Front strut and rear torsion-beam inspection, alignment specifications, and bushing replacement |
Format & Delivery
Dealer software (VMware Player Virtual Machine) — NOT a PDF. Compatible with Windows 11, 10, 8, 7, Vista, XP, Mac, and Linux. Instant download; lifetime re-downloads.
Frequently Asked Questions
Is the W169 A160 CDI known for EGR problems?
Yes. The OM640 engine in the W169 A160 CDI is well-documented for EGR valve fouling, which can cause rough idle, reduced power, and excessive smoke. This software includes full EGR system diagnostics, cleaning procedures, and replacement torque specifications to address this directly.
Does this cover both the 3-door and 5-door W169 body styles?
Yes. All W169 hatchback body configurations — three-door and five-door — are included. Chassis codes, body panel repair procedures, and interior fitting data apply to both variants throughout the 2004–2012 production span.
Are interactive wiring diagrams included?
Yes. The software provides the same dynamic, color-coded electrical schematics used at Mercedes-Benz dealerships, covering engine management, ABS/ESP, climate control, central locking, lighting, and all body electronics. The zoom-capable component locator identifies connector positions and ground points throughout the vehicle.
What format is the manual?
This product is dealer workshop software delivered as a VMware Player Virtual Machine — it is not a PDF. It runs on Windows, Mac, and Linux systems and provides searchable, menu-driven access to repair procedures, wiring diagrams, torque specs, and diagnostic routines identical to those used by authorized Mercedes-Benz technicians.
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