Mercedes-Benz ML Class W164 Workshop Manual (2006-2011)

Description

Factory Mercedes-Benz ML Class W164 Workshop Manual (2006-2011)

This is the same dealer-level diagnostic software used by authorized Mercedes-Benz service centers to diagnose and repair the second-generation M-Class. Whether you’re tackling a 4MATIC drivetrain issue or an OM642 diesel service, this software delivers the complete technical depth needed for professional results.

Powertrain & Drive Coverage

Component	Variants Covered
Gasoline	M272 3.5L V6 (ML350), M273 5.0L V8 (ML500/ML550), M156 6.2L V8 AMG (ML63 AMG)
Diesel	OM642 3.0L V6 CDI (ML280/ML320/ML350 CDI), OM629 4.0L V8 CDI (ML420/ML450 CDI)
Transmissions	7G-TRONIC 7-speed automatic
Drive	4MATIC all-wheel drive
Model Years	2006-2011
Badge Twins	N/A

Common ML Class W164 Repairs Covered

System	Procedures
Air Suspension / ABC	Airmatic strut replacement, height sensor calibration, compressor diagnostics
OM642 Diesel	Swirl flap removal and repair (known failure), injector coding, DPF regeneration procedures
7G-TRONIC Transmission	Conductor plate replacement, fluid and filter service, adaptation reset
Electrical / COMAND	CAN-bus fault diagnosis, wiring harness inspection, ESP/ABS module coding

Format & Delivery

Dealer software (VMware virtual machine replicating the Mercedes-Benz authorized workshop environment – not a PDF). Instant download; lifetime re-downloads.

Frequently Asked Questions

What’s the fix for the OM642 diesel swirl flap failure on the W164?

The OM642 3.0L V6 CDI used in the ML280, ML320, and ML350 CDI is well known for swirl flap failures where the plastic actuator arms break off and enter the engine. This software covers complete intake manifold removal, swirl flap assembly replacement, and post-repair adaptation procedures to prevent recurrence.

Which ML Class model years does this software cover?

Coverage spans the full second-generation M-Class production run from 2006 through 2011, encompassing all W164 variants including the ML350, ML500, ML550, ML63 AMG, and all CDI diesel derivatives sold in North American and international markets.

Are CAN-bus and ESP wiring diagrams included?

Yes. The software includes comprehensive electrical documentation: full wiring diagrams, CAN-bus network layouts, ABS/ESP module pinouts, fuse and relay charts, ground point locations, and COMAND infotainment circuit schematics. Interactive troubleshooting flowcharts assist with fault isolation across all electronic systems.

What format is the manual?

This product is dealer-level diagnostic software delivered as a VMware virtual machine – not a PDF. After downloading, you extract and launch the virtual machine to access the full Mercedes-Benz workshop environment. Compatible with Windows-based computers.