Description
Factory Mercedes-Benz ML Class Workshop Manual (1998-2015)
This is the factory-level workshop manual for the Mercedes-Benz ML Class, covering both the W163 and W164 platform generations sold in the US market from 1998 through 2015. Whether you’re a professional technician or a hands-on owner, this resource delivers dealer-grade procedures for every major system.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | M112 V6 (3.2L, 3.7L), M113 V8 (4.3L, 5.0L), M272 V6 (3.5L), M156 AMG V8 (6.2L) |
| Diesel | OM612 CDI (2.7L), OM628 CDI (4.0L V8), OM642 CDI (3.0L V6) |
| Transmissions | 722.6 5-speed automatic, 722.9 7G-TRONIC 7-speed automatic |
| Drive | 4MATIC AWD (all variants) |
| Model Years | 1998-2015 (W163 1998-2005; W164 2005-2011) |
| Badge Twins | N/A |
Common ML Class Repairs Covered
| System | Procedures |
|---|---|
| Air Suspension (W164) | AIRMATIC strut replacement, compressor diagnosis, ride-height sensor calibration |
| Transfer Case | 4MATIC transfer case fluid service, actuator replacement, and output seal repair |
| Balance Shaft (M272 V6) | Balance shaft gear wear inspection, timing chain tensioner replacement, timing procedure |
| Brake System | Front and rear rotor/pad replacement, ABS module testing, ESP sensor diagnostics |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
What generations of the ML Class does this manual cover?
The manual covers both the W163 (1998-2005) and W164 (2005-2011) generations, spanning models including the ML320, ML350, ML430, ML500, ML55 AMG, ML63 AMG, ML270 CDI, and ML400 CDI. Complete service data for all US-market trim levels is included.
Does the M272 V6 balance shaft issue have documented repair procedures?
Yes. The M272 3.5L V6 engine, used in the W164 ML350, is well known for premature balance shaft gear wear. The manual includes full timing chain and balance shaft servicing procedures, including inspection criteria, torque specs, and step-by-step replacement instructions.
Are 4MATIC transfer case and drivetrain systems fully documented?
Complete 4MATIC coverage is included for both generations, covering transfer case fluid intervals, actuator diagnostics, front and rear differential servicing, propeller shaft R&R, and output flange seal replacement with all required torque values.
What format is the manual?
This manual is provided as a PDF file. After purchase you receive an instant download link; the file is compatible with any PDF reader on computers, tablets, or smartphones and may be stored on multiple devices. No internet connection is required once downloaded, and you can redownload any time.
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