Description
Factory Mercedes E Class E220 CDI Workshop Manual (2003–2009)
This official Mercedes-Benz workshop manual delivers dealer-level repair and service coverage for the W211-chassis E220 CDI sold in the US and worldwide, spanning model years 2003 through 2009.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | N/A |
| Diesel | 2.2L OM646 CDI four-cylinder turbodiesel |
| Transmissions | 5-speed manual, 6-speed manual, 5G-Tronic automatic, 7G-Tronic automatic |
| Drive | RWD |
| Model Years | 2003–2009 |
| Badge Twins | N/A |
Common E220 CDI Repairs Covered
| System | Procedures |
|---|---|
| OM646 Injector Seals | Carbon buildup and injector return pipe seal replacement — a well-documented W211 CDI fault |
| EGR Valve | EGR valve cleaning, removal, and replacement procedures with torque specs |
| Brake System | Front and rear disc/pad replacement, ABS and ESP module diagnostics |
| Suspension | AIRMATIC air suspension diagnostics, front control arm bushing replacement |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
What chassis does this manual cover for the E220 CDI?
This manual covers the W211 platform E220 CDI produced from 2003 to 2009, including both the sedan (saloon) and estate (wagon/T-Model) body styles. It does not extend to the earlier W210 or later W212 generations.
Which engine codes are documented?
The primary engine covered is the OM646 2.2-liter four-cylinder common-rail turbodiesel used throughout the 2003–2009 W211 E220 CDI production run. Full coverage includes fuel injection calibration, turbocharger servicing, timing chain procedures, and complete rebuild specifications.
Are wiring diagrams and electrical diagnostics included?
Yes. The manual contains full circuit diagrams for the engine management system, ABS/ESP, climate control, central locking, and lighting. Connector pinouts, ground references, and sensor testing values are documented alongside fault-finding flowcharts.
What format is the manual?
The manual is delivered as a fully searchable PDF file. It can be viewed on any Windows, Mac, or Linux computer, tablet, or smartphone using any standard PDF reader, and individual pages can be printed for bench use.
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