Description
Factory Mercedes E-Class E220 CDI Workshop Manual (2010-2016)
This official factory-level service manual covers the W212 Mercedes E220 CDI sold across the US and global markets from 2010 through 2016, giving technicians and DIY owners complete repair authority over every system on the car.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | N/A |
| Diesel | OM651 2.1L four-cylinder turbocharged common-rail diesel (170-177 hp) |
| Transmissions | 6-speed manual; 7G-TRONIC PLUS 7-speed automatic |
| Drive | RWD; LHD and RHD configurations |
| Model Years | 2010-2016 |
| Badge Twins | W212 sedan, S212 estate (wagon); trim levels: SE, Avantgarde, Sport, AMG Sport |
Common E220 CDI Repairs Covered
| System | Procedures |
|---|---|
| OM651 Balance Shaft | Balance shaft gear failure diagnosis, removal, replacement, and torque specs |
| 7G-TRONIC PLUS Transmission | Fluid service, valve body inspection, conductor plate replacement procedures |
| AdBlue / SCR System | DEF pump, injector, and NOx sensor replacement; fault code diagnosis |
| Brake System | Front and rear pad/rotor replacement, ESP sensor calibration, brake fluid flush intervals |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
Is the OM651 balance shaft gear failure addressed in this manual?
Yes. The OM651 engine used in the E220 CDI is known for balance shaft gear wear, particularly on earlier production units. The manual includes complete disassembly and reassembly procedures for the balance shaft assembly, updated torque specifications, and diagnostic steps to determine whether the gear set requires replacement.
Does this manual cover both the W212 sedan and the S212 estate?
It covers both body styles. The W212 four-door sedan and the S212 estate (wagon) share the same OM651 powertrain and most chassis systems, and all shared procedures are fully documented. Body-specific sections – such as tailgate, roof, and load-area components – are addressed separately within the bodywork chapters.
Are wiring diagrams and CAN bus network schematics included?
Yes. The electrical section contains full circuit diagrams for the engine management system, ABS/ESP, COMAND infotainment, climate control, lighting, and central locking. CAN bus network topology, connector pinouts, wire color codes, and ground point locations are all included to support modern Mercedes diagnostics.
What format is the manual?
This manual is delivered as a PDF file. After purchase you receive an instant download link, and the file can be saved to any device – Windows PC, Mac, tablet, or smartphone. The text is fully searchable, and individual pages can be printed as needed. Lifetime re-downloads are included at no extra charge.
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