Mercedes M Class ML300 CDI 4Matic BlueEfficiency Workshop Manual (2006-2010)

Description

Factory Mercedes M Class ML300 CDI 4Matic BlueEfficiency Workshop Manual (2006-2010)

This is the official factory-level workshop manual for the W164 Mercedes ML300 CDI 4Matic BlueEfficiency – the same reference used by authorized Mercedes-Benz dealer technicians across the US and worldwide. Whether you’re diagnosing fault codes or performing a full engine overhaul, every procedure is documented in detail.

Powertrain & Drive Coverage

Component	Variants Covered
Petrol	N/A
Diesel	OM642 3.0L V6 CDI turbodiesel (~204 hp / 500 Nm) – ML300 CDI BlueEfficiency
Transmissions	7G-Tronic 7-speed automatic
Drive	4Matic permanent AWD; LHD and RHD
Model Years	2006-2010
Badge Twins	N/A

Common ML300 CDI Repairs Covered

System	Procedures
OM642 Turbocharger	Swirl motor actuator failure diagnosis and replacement; turbo removal and installation
7G-Tronic Transmission	Fluid and filter service, valve body inspection, conductor plate replacement
Air Suspension (AIRMATIC)	Compressor testing, strut replacement, ride-height sensor calibration
AdBlue / Emissions	BlueEfficiency SCR system service, NOx sensor replacement, DPF regeneration procedures

Format & Delivery

PDF. Instant download; lifetime re-downloads.

Frequently Asked Questions

Is the OM642 swirl motor issue covered in this manual?

Yes. The OM642 swirl flap/swirl motor actuator is a known weak point on the ML300 CDI. The manual includes full intake manifold removal procedures, swirl motor replacement steps, and diagnostic fault code guidance so you can address this failure before it causes engine damage.

What chassis code does this manual apply to?

This manual covers the W164 chassis, which underpins the ML-Class generation built from 2005 through 2011. The ML300 CDI BlueEfficiency variant with the OM642 engine falls within that platform for the 2006-2010 model years covered here.

Does the manual include 4Matic transfer case and AWD system procedures?

Yes. Detailed coverage is provided for the 4Matic permanent all-wheel-drive system, including the transfer case, front and rear differentials, propeller shafts, and the electronic AWD control module – covering diagnostics, fluid services, and component replacement.

What format is the manual?

The manual is delivered as a PDF file, available for instant download immediately after purchase. It is fully searchable, zoomable on detailed diagrams, and compatible with any PDF reader on Windows, Mac, or mobile devices. Individual pages or full sections can be printed for workshop use.