Mercedes M Class ML350 4Matic Workshop Manual (2006-2011)

Description

Factory Mercedes M Class ML350 4Matic Workshop Manual (2006-2011)

This is the factory-level service manual for the Mercedes-Benz ML350 4Matic, covering the W164 generation sold across the United States from 2006 through 2011. Technicians and serious DIYers will find the same depth of repair data used at authorized Mercedes dealerships.

Powertrain & Drive Coverage

Component	Variants Covered
Gasoline	M272 3.5L V6 (~268-272 hp), variable valve timing
Diesel	N/A (US market ML350 gasoline only)
Transmissions	7G-Tronic 7-speed automatic
Drive	4Matic permanent AWD
Model Years	2006-2011
Badge Twins	N/A

Common ML350 Repairs Covered

System	Procedures
M272 Balance Shaft / Timing	Balance shaft gear wear diagnosis, timing chain tensioner replacement, camshaft adjuster service
7G-Tronic Transmission	Fluid and filter service, valve body removal, transfer case fluid change
Air Suspension / AIRMATIC	Strut replacement, compressor diagnosis, ride-height sensor calibration
Brake System	Front and rear pad/rotor replacement, ABS/ESP module diagnosis, brake fluid flush procedure

Format & Delivery

PDF. Instant download; lifetime re-downloads.

Frequently Asked Questions

Is the M272 balance shaft gear issue covered in this manual?

Yes. The M272 3.5L V6 in the 2006-2011 ML350 is known for premature balance shaft gear wear, particularly on early production engines. The manual includes timing chain system disassembly, balance shaft gear inspection criteria, and full replacement procedures with torque specifications.

Does this manual cover both the W163 and W164 ML350?

Coverage is focused on the W164 generation (2006-2011), which is the second-generation M Class. The W163 ran through model year 2005 and is not included in this manual’s scope.

Are wiring diagrams and electrical system schematics included?

Yes. Full circuit diagrams are included for the engine management system, 4Matic AWD control module, ABS/ESP, HVAC, central locking, power windows, and lighting. Connector pinouts, wire color codes, and component locations are all documented.

What format is the manual?

This manual is delivered as a searchable PDF. After purchase you receive an instant download link. The file is compatible with Windows, Mac, tablets, and smartphones – any device running a standard PDF reader. Pages can be printed as needed for in-shop use.