Description
Factory Mercedes M Class ML500 4Matic Workshop Manual (2006-2007)
This is the factory-level service manual for the 2006-2007 Mercedes-Benz ML500 4Matic, covering the W164 generation as sold in North American and international markets – the same technical resource referenced by authorized Mercedes-Benz dealerships.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | M273 5.5L V8 |
| Diesel | N/A |
| Transmissions | 7G-Tronic 722.9 7-speed automatic |
| Drive | 4Matic AWD |
| Model Years | 2006-2007 |
| Badge Twins | N/A |
Common ML500 Repairs Covered
| System | Procedures |
|---|---|
| Air Suspension (AIRMATIC) | Compressor replacement, strut service, ride-height sensor calibration |
| Transfer Case | 4Matic transfer case fluid service, seal replacement, actuator diagnosis |
| Cooling System | Thermostat housing replacement, coolant flush, water pump service – known failure point on M273 V8 |
| Brake System | Front and rear pad/rotor replacement, ESP/ABS module diagnosis, brake fluid bleeding procedures |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
The W164 ML500 is known for water pump issues – is that repair covered?
Yes. The M273 5.5L V8 in the 2006-2007 ML500 has a well-documented water pump failure pattern. This manual includes complete cooling system service procedures, covering water pump removal and installation, thermostat housing replacement, and coolant system bleeding with factory torque specifications.
Is the W164 ML500 the same platform as any other Mercedes model?
The W164 platform underpins the 2006-2011 M-Class lineup. It is closely related to the X164 GL-Class from the same era but shares no direct badge twins – the ML500 badging is exclusive to the M-Class in this generation.
Does this manual cover the 4Matic AWD transfer case and differentials?
Yes. Full service procedures for the 4Matic all-wheel-drive system are included – transfer case maintenance, differential fluid changes, driveshaft service, and related component torque specs are all documented.
What format is the manual?
This manual is delivered as a PDF file. After purchase, you receive an instant download link and can re-download anytime. Compatible with any PDF reader on Windows, Mac, tablet, or smartphone.
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