Description
Factory Mercedes ML350 4Matic Workshop Manual (2006-2011)
This is the official factory-level service manual for the Mercedes-Benz ML350 4Matic (W164 chassis), covering model years 2006 through 2011 – the same technical reference relied upon by authorized Mercedes-Benz dealerships across the US.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | 3.5L V6 M272 gasoline engine |
| Diesel | N/A |
| Transmissions | 7G-Tronic 7-speed automatic |
| Drive | 4Matic permanent AWD |
| Model Years | 2006-2011 |
| Badge Twins | N/A |
Common ML350 Repairs Covered
| System | Procedures |
|---|---|
| M272 Balance Shaft & Timing | Balance shaft gear wear replacement, timing chain tensioner inspection and renewal |
| 4Matic Transfer Case | Transfer case fluid service, front/rear differential diagnostics and seal replacement |
| Air Suspension (AIRMATIC) | Strut replacement, compressor testing, ride-height sensor calibration |
| Brake System | ABS/ESP module diagnostics, front and rear caliper service, brake wear sensor replacement |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
Is the M272 balance shaft gear issue addressed in this manual?
Yes. The W164 ML350’s 3.5L M272 engine is well known for premature balance shaft and idler gear wear, which can cause timing faults and engine damage. This manual includes full timing system procedures covering gear inspection, wear limits, replacement steps, and proper torque specifications to address this issue correctly.
What chassis generation does this manual cover?
This manual covers the second-generation ML-Class, internally designated the W164 platform, produced from 2006 to 2011. It is specific to the ML350 4Matic variant sold in the US market and does not extend to the third-generation W166 that arrived for 2012.
Are wiring diagrams and electrical schematics included?
Yes. Complete circuit diagrams are included for the engine management system, ABS/ESP, HVAC controls, lighting, and Mercedes-Benz body electronics. Connector pinouts, ground locations, and component testing procedures are all documented to support accurate electrical fault diagnosis.
What format is the manual?
The manual is delivered as a PDF file. After purchase you receive an instant download link. The file is fully searchable, viewable on any device with a PDF reader, and you can print any pages or sections you need for use in the shop.
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