Description
Factory Mercedes-Benz Sprinter Workshop Manual (2000-2006)
This factory-level service manual delivers complete repair and maintenance coverage for the first-generation Mercedes-Benz Sprinter, sold in the US market from 2000 through 2006 as the Dodge/Freightliner Sprinter. Every procedure is drawn from Mercedes-approved workshop documentation, covering all body configurations from panel vans to chassis cabs.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | M111 2.3L four-cylinder |
| Diesel | OM611 2.2L CDI (82-156 hp); OM612 2.7L CDI five-cylinder (ME9, MF1, MC0, MF2) 156 hp |
| Transmissions | 5-speed manual, 6-speed manual, 5-speed NAG1 automatic |
| Drive | RWD; left- and right-hand drive variants included |
| Model Years | 2000, 2001, 2002, 2003, 2004, 2005, 2006 |
| Badge Twins | Dodge Sprinter, Freightliner Sprinter, Volkswagen LT2 (W901-W905 chassis) |
Common Sprinter Repairs Covered
| System | Procedures |
|---|---|
| OM612 Swirl Flap Failure | Intake manifold swirl flap removal, actuator rod replacement, and torque specs to prevent debris ingestion |
| Diesel Injection & Fuel System | Common-rail injector removal, fuel filter replacement, high-pressure pump diagnostics |
| NAG1 Automatic Transmission | Fluid and filter service, valve body inspection, TCU fault-code diagnosis |
| Brake & ABS System | Front and rear brake pad/rotor replacement, ABS wheel-speed sensor testing, brake fluid flush procedure |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
Which Sprinter chassis codes and body styles does this manual cover?
The manual covers first-generation Sprinter Phase II models built on chassis codes W901, W902, W903, W904, and W905. All body styles are included: panel van, crew van, chassis cab, and minibus. Specific variants addressed include the 208, 211, 213, 216, 308, 311, 313, 316, 408, 411, 413, and 416 CDI load ratings.
Does this manual apply to the Dodge or Freightliner Sprinter sold in the US?
Yes. From 2001-2006 the Sprinter was sold in North America badged as the Dodge Sprinter and Freightliner Sprinter. These vehicles share the same W901-W905 platform and identical powertrains, so all mechanical and electrical procedures in this manual apply directly to those US-market variants.
Are complete wiring diagrams included for the engine management and ABS systems?
Full electrical documentation is part of this manual, including circuit diagrams for the CDI engine management system, ABS/ESP modules, central locking, airbag control units, instrument cluster, and lighting. Wire color codes, connector pinouts, and ground-point locations follow Mercedes-Benz factory specifications throughout.
What format is the manual?
The manual is provided as a PDF file. After purchase you receive an instant download link. The document is fully searchable, printable, and compatible with Windows, Mac, Linux, iOS, and Android devices using any standard PDF reader.
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