Mitsubishi Fuso Fighter Workshop Manual 1996-2001

Description

Factory Mitsubishi Fuso Fighter Workshop Manual (1996-2001)

This official factory-level service manual covers the second-generation Mitsubishi Fuso Fighter medium-duty truck sold in the US and global markets from 1996 through 2001, giving technicians the depth of detail needed to tackle any repair from routine maintenance to full drivetrain rebuilds.

Powertrain & Drive Coverage

Component	Variants Covered
Diesel	7.5L 6D16T2, 6D16T3, 6D16T4 turbocharged inline-six
Transmissions	4-speed M4A4 automatic; 6-speed M100A6 automatic; 6-speed M060S5, M060S6, M070S6 manual; 10-speed M8S2x5 splitter-changeover manual
Drive	RWD (left- and right-hand drive variants)
Model Years	1996, 1997, 1998, 1999, 2000, 2001
Chassis Codes	FK617, FM617, FM657
Badge Twins	Fuso FK, Fuso FM series trucks

Common Fuso Fighter Repairs Covered

System	Procedures
6D16 Turbo Boost / Injector Seal	Injector cup seal replacement and turbocharger boost pressure diagnosis; a known wear point on high-mileage 6D16T units
Transmission – M8S2x5 Splitter	Splitter-changeover synchronizer rebuild, shift-fork wear inspection, and oil seal replacement
Air Brake System	Brake chamber overhaul, slack adjuster calibration, and air-line leak diagnosis per factory torque specs
Cooling System	Thermostat housing o-ring replacement, radiator flush intervals, and water pump removal/installation with torque values

Format & Delivery

PDF. Instant download; lifetime re-downloads.

Frequently Asked Questions

What chassis codes does this manual cover for the Fuso Fighter?

The manual covers the second-generation Fighter series under chassis designations FK617, FM617, and FM657, built between 1996 and 2001. Both standard cab and crew cab configurations are addressed, along with left- and right-hand drive layouts.

Is the Fuso Fighter the same as the Fuso FK or FM truck sold in the US?

Yes. The Fighter is the model name used in many markets, while North American and some export markets sold the same platform under the Fuso FK and FM series designations. This manual covers all of these variants, as they share the same 6D16 engine family and drivetrain architecture.

Does the manual include wiring diagrams for the ABS and engine management systems?

Yes. Full electrical schematics are included for the engine management system, ABS, lighting circuits, starting and charging systems, and HVAC controls. Each diagram identifies wire colors, connector pinouts, and ground locations to speed up fault diagnosis.

What format is the manual?

This is a PDF manual. After purchase you can download it immediately and store it on any device – Windows PC, Mac, tablet, or smartphone. Pages can be printed individually for bench use, and the searchable text lets you jump directly to any procedure or specification.