Description
Factory Mitsubishi Fuso Fighter Workshop Manual (2002-2004)
This official factory-level service manual covers the second-generation Mitsubishi Fuso Fighter medium-duty truck, giving American fleet operators and independent technicians the same repair depth used by Mitsubishi-authorized service centers.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Diesel | 7.5L 6D16-T2 / 6D16-T3 turbodiesel inline-6 |
| Transmissions | 5-speed manual, 6-speed manual, 4-speed automatic, 6-speed automatic |
| Drive | Rear-wheel drive (RWD) |
| Model Years | 2002, 2003, 2004 |
| Chassis Codes | FK617, FM617, FM657 |
| Badge Twins | Fuso FK, Fuso FM (second generation) |
Common Fuso Fighter Repairs Covered
| System | Procedures |
|---|---|
| 6D16-T Turbocharger | Turbocharger removal, inspection, boost pressure diagnosis, and replacement torque specs |
| Fuel Injection System | Injection pump calibration, injector nozzle testing, and fuel filter service intervals |
| Brake System | Air brake circuit service, drum brake adjustment, and ABS sensor replacement |
| Front & Rear Axles | Differential rebuild, wheel bearing preload adjustment, and axle shaft removal |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
Which chassis codes does this manual cover for the 2002-2004 Fighter?
The manual covers the FK617, FM617, and FM657 chassis codes produced during the 2002-2004 model run. These represent the standard and heavy-rated configurations of the second-generation Fuso Fighter, including both single and tandem rear-axle variants where applicable.
Is this the same truck sold under different names in other markets?
Yes. The second-generation Fuso Fighter is marketed as the Fuso FK and FM series in various export markets. The mechanical specifications and service procedures in this manual apply equally to all those badge variants sharing the FK617, FM617, and FM657 platforms.
Does the manual include wiring diagrams for the ABS and electrical systems?
Yes. Full electrical coverage is included – circuit diagrams for engine management, lighting, instrumentation, and the ABS braking system are all present, along with connector pinouts, ground locations, and wire color identification for accurate fault tracing.
What format is the manual?
This manual is delivered as a PDF file. It is fully searchable, printable, and compatible with any standard PDF reader on Windows, Mac, Linux, iOS, and Android devices. Download begins immediately after purchase.
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