Peugeot 607 Workshop Manual 1999-2010

Description

Factory Peugeot 607 Workshop Manual (1999–2010)

This is the official Peugeot ServiceBox dealer software covering the 607 large executive sedan across its full production run — the same system used by authorized Peugeot workshops worldwide to diagnose, service, and rebuild every variant of the Z8-platform 607.

Powertrain & Drive Coverage

Component	Variants Covered
Petrol	2.0L EW10J4 (136 hp), 2.2L EW12J4 (158 hp), 3.0L ES9J4S V6 (207 hp)
Diesel	2.0L DW10ATED (109 hp), 2.2L DW12TED4 (133 hp), 2.7L DT17TED4 HDi V6 (204 hp)
Transmissions	5-speed manual, 6-speed manual, AL4 4-speed automatic, AM6 6-speed automatic
Drive	FWD (left- and right-hand drive configurations)
Model Years	1999–2010 (pre-facelift and post-2004 facelift)
Badge Twins	N/A

Common 607 Repairs Covered

System	Procedures
AL4 Automatic Transmission	Solenoid replacement, pressure testing, fluid specification, full rebuild procedure for the commonly problematic AL4 unit
BSI Multiplex System	Body Systems Interface diagnostics, initialization, fault code retrieval, and module replacement
2.7L HDi V6 Timing	Timing chain tensioner inspection, replacement intervals, and complete chain replacement procedure
Suspension & Steering	Front wishbone bush replacement, wheel bearing renewal, power steering rack overhaul with torque specs

Format & Delivery

Peugeot ServiceBox dealer software delivered as a VMware Player virtual machine — NOT a PDF. Compatible with Windows 11, 10, 8, 7, Vista, XP, Mac, and Linux. Instant download; lifetime re-downloads.

Frequently Asked Questions

Is the AL4 automatic transmission known to be problematic on the 607, and is it covered?

Yes — the AL4 (also coded DP0) fitted to many 2.0L and 2.2L petrol 607s has a well-documented history of solenoid wear and pressure regulator failure leading to harsh or delayed shifts. The software includes complete AL4 diagnostic flowcharts, solenoid specifications, fluid change intervals, and full internal rebuild procedures.

Does the software cover both pre-facelift and post-facelift 607 models?

Yes. All Z8-chassis 607 four-door sedans are covered from the 1999 launch through the 2004 mid-cycle facelift and on to the final 2010 production models, including updated BSI calibration data and revised wiring schematics for later-build vehicles.

Are the 2.7L HDi V6 diesel repair procedures fully detailed?

Yes. The DT17TED4 V6 HDi — co-developed with Ford and also found in the Land Rover Discovery 3 — is covered in full, including injector coding, DPF regeneration procedures, turbocharger removal, and timing chain service with manufacturer torque values.

What format is the manual?

This is Peugeot ServiceBox OEM dealer software running inside a VMware Player virtual machine — it is not a PDF. The interactive environment provides searchable repair data, clickable wiring diagrams with pinout details, component locators, and integrated diagnostic routines identical to those used at authorized Peugeot dealerships.