Description
Factory Peugeot Ion Workshop Manual (2009–2014)
This is the official dealer-level Peugeot Service Box software used by authorized Peugeot workshops to service and repair the Ion all-electric hatchback across all model years from 2009 through 2014. US technicians and enthusiasts gain full OEM-level access to the complete Ion technical library in a single download.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Electric Motor | 47 kW (63 hp) / 180 N·m permanent magnet synchronous motor |
| Battery Pack | 16 kWh (58 MJ) lithium-ion; onboard charger & DC fast-charge components |
| Transmissions | Single-speed reduction gear |
| Drive | Rear-wheel drive |
| Model Years | 2009, 2010, 2011, 2012, 2013, 2014 |
| Badge Twins | Mitsubishi i-MiEV, Citroën C-Zero (MA/MB platform) |
Common Ion Repairs Covered
| System | Procedures |
|---|---|
| High-Voltage Battery | Cell balancing diagnostics, capacity degradation assessment, pack removal & safe isolation procedures |
| Regenerative Braking | Brake actuator unit fault diagnosis, blending calibration, ABS module replacement |
| 12 V Auxiliary System | DC-DC converter inspection, auxiliary battery replacement, charging fault codes |
| Climate Control | Electric PTC heater diagnosis, heat-pump refrigerant service, blower motor replacement |
Format & Delivery
Dealer software (Peugeot Service Box — VMware Player Virtual Machine). NOT a PDF. Compatible with Windows 11, 10, 8, 7, Vista, XP, Mac, and Linux. Instant download; lifetime re-downloads.
Frequently Asked Questions
How do I safely work on the Ion’s high-voltage battery system?
The software includes the full OEM high-voltage safety protocol: disabling the service plug, verifying zero voltage with a calibrated meter, and following the manufacturer’s prescribed lockout/tagout steps before any HV component work. Torque specs and reconnection sequences for the battery pack are included.
Is the Peugeot Ion the same vehicle as the Mitsubishi i-MiEV and Citroën C-Zero?
Yes. All three are built on Mitsubishi’s MA/MB platform and share the same electric drivetrain architecture. This Peugeot Service Box software is specific to the Ion’s Peugeot-market calibration, part numbers, and diagnostic identifiers, but the underlying engineering is identical across all three badge variants.
Does the software cover the onboard charger and DC fast-charge system?
Full coverage is included for the onboard Level 1/Level 2 charger, the CHAdeMO DC fast-charge inlet, the power control unit, and the inverter. Interactive wiring diagrams with color-coded high-voltage circuits and pin-out charts are accessible directly within the software interface.
What format is the manual?
This is not a PDF. It is the official Peugeot Service Box dealer software delivered as a VMware Player Virtual Machine image. After download, it runs on Windows, Mac, or Linux systems and provides searchable repair procedures, interactive wiring diagrams, and OEM diagnostic routines identical to those used in authorized Peugeot dealerships.
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