Description
Factory Tesla Model S Workshop Manual (2012–2016)
This official-level service manual gives US technicians and owners complete repair and diagnostic coverage for every Tesla Model S built between 2012 and 2016, from the base 60 through the P90D Ludicrous.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Electric Motor (Rear) | Single AC induction motor, 362–416 hp (Model S 60, 70, 85, 85P) |
| Electric Motor (Dual) | Front + rear AC induction motors, up to 762 hp (70D, 85D, P85D, 90D, P90D) |
| Battery Packs | 60 kWh, 70 kWh, 85 kWh, 90 kWh |
| Transmissions | Single-speed fixed-gear reduction drive |
| Drive | RWD (single motor); AWD (dual motor D variants) |
| Model Years | 2012, 2013, 2014, 2015, 2016 |
| Badge Twins | N/A |
Common Model S Repairs Covered
| System | Procedures |
|---|---|
| High-Voltage Battery | Pack removal, coolant loop service, cell module inspection, isolation fault diagnosis |
| Drive Unit | Rear drive unit R&R, front drive unit (AWD) service, gear oil replacement, bearing replacement |
| Thermal Management | Coolant flush and fill, chiller replacement, heat pump diagnosis, battery heater service |
| 12V Auxiliary System | 12V battery replacement (known early-failure item), DC-DC converter testing, low-voltage fuse diagnosis |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
Why does the 12V auxiliary battery fail so often on early Model S vehicles?
The 2012–2015 Model S relies on a small 12V lead-acid battery to power the vehicle’s low-voltage systems. Because it is continuously topped off by the DC-DC converter rather than a traditional alternator cycle, it can sulfate and fail prematurely—sometimes leaving the car unable to wake up. This manual covers the full 12V battery replacement procedure, DC-DC converter output testing, and the diagnostic steps needed to confirm which component is at fault.
Does this manual cover both RWD and AWD dual-motor variants?
Yes. The manual documents both the single-motor rear-wheel-drive platform (Model S 60, 70, 85, P85) and the dual-motor all-wheel-drive D variants (70D, 85D, P85D, 90D, P90D) introduced in late 2014. Separate front drive unit removal and installation procedures, as well as AWD-specific torque vectoring calibration steps, are included alongside the shared chassis and body content.
Are high-voltage system safety procedures included?
Absolutely. The manual dedicates a full section to high-voltage safety protocols, including HV system disable and verification procedures, insulation resistance testing, connector handling guidelines, and personal protective equipment requirements. These procedures align with Tesla’s own technician training standards and are essential reading before any work near the battery pack or drive units.
What format is the manual?
The manual is delivered as a fully searchable PDF compatible with Windows, Mac, iOS, and Android. You can zoom into wiring diagrams, print individual sections, and access the file on any device immediately after purchase. Lifetime re-downloads are included so you always have access to your copy.
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