Description
Factory Toyota Aurion Workshop Manual (2006-2011)
This factory-level repair manual covers the XV40 Toyota Aurion sold in Australia from 2006 through 2011, giving US-based importers, enthusiasts, and professional technicians complete service documentation for every major system on the car.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | 2.4L 2AZ-FE I4, 2.4L 2AZ-FXE I4 (Hybrid), 3.5L 2GR-FE V6 |
| Diesel | N/A |
| Transmissions | 6-speed manual; 4-speed U241E automatic; 5-speed U250E automatic; 6-speed U660E automatic; CVT P311 |
| Drive | FWD |
| Model Years | 2006, 2007, 2008, 2009, 2010, 2011 |
| Badge Twins | Toyota Camry XV40 (global); trims include AT-X, Prodigy, Sportivo, Presara |
Common Aurion Repairs Covered
| System | Procedures |
|---|---|
| 2GR-FE Timing Chain | Chain stretch diagnosis, tensioner replacement, full timing chain R&R with torque specs |
| U660E Automatic Transmission | Fluid and filter service, solenoid testing, full rebuild procedures and fluid capacities |
| VVT-i System (2GR-FE) | Oil control valve cleaning/replacement, cam phaser diagnosis, DTC P0010/P0020 troubleshooting |
| Front Strut & Lower Control Arm | Strut cartridge replacement, ball joint inspection, alignment specifications after suspension service |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
Is the 3.5L 2GR-FE V6 timing chain replacement procedure included?
Yes. The manual provides step-by-step timing chain R&R procedures for the 2GR-FE, including tensioner and guide replacement, crankshaft/camshaft alignment marks, and all associated torque specifications. This is one of the more common high-mileage jobs on the Aurion V6.
Is the Aurion the same as the Toyota Camry XV40?
Essentially, yes. The Aurion XV40 shares the same platform and powertrains as the global Camry XV40 but was sold exclusively in Australia with unique trim levels (AT-X, Prodigy, Sportivo, Presara) and minor specification differences. This manual covers all those Aurion-specific variants.
Are hybrid high-voltage wiring diagrams included for the 2AZ-FXE?
Yes. The electrical section includes full wiring schematics for the 2AZ-FXE hybrid variant, covering the high-voltage circuit layout, inverter system, HV battery management, and standard 12V systems – along with connector pinouts and wire color codes for all modules.
What format is the manual?
The manual is a PDF file, compatible with Windows, Mac, Linux, tablets, and smartphones. Text is fully searchable, and individual pages or sections can be printed for workshop use.
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