Description
Factory Volkswagen Passat Workshop Manual (2005–2015)
This official factory-level repair manual covers both the B6 and B7 generations of the Volkswagen Passat sold in the US and worldwide, providing technician-grade procedures for every major system from engine management to body and chassis.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol (B6 2005–2010) | 1.4L EA111 turbo/supercharged, 1.6L FSI, 1.8L TSI, 2.0L FSI, 2.0L TSI, 2.0L TFSI, 3.2L VR6 FSI, 3.6L VR6 FSI |
| Petrol (B7 2011–2015) | 1.4L EA111 turbo/supercharged, 1.8L TSI, 2.0L TSI, 2.0L EA189, 3.6L VR6 FSI |
| Diesel | 1.9L TDI (B6), 2.0L TDI (B6 & B7) |
| Transmissions | 5-speed 0AH manual; 6-speed 0AJ/02S/02Q manual; 6-speed 09M/09G automatic; 6-speed 02E dual-clutch DSG; 7-speed 0AM dual-clutch DSG |
| Drive | FWD, AWD (4Motion) |
| Model Years | 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015 |
| Badge Twins | N/A |
Common Passat Repairs Covered
| System | Procedures |
|---|---|
| 2.0 TDI Timing Chain/Belt | Timing belt or chain replacement, tensioner inspection, and camshaft alignment — a known high-priority service on B6/B7 TDI units |
| DSG Mechatronic Unit | 6-speed 02E and 7-speed 0AM mechatronic sleeve seal replacement and fluid service procedures addressing common shudder and engagement faults |
| Suspension & Steering | Front control arm bushing and ball joint replacement, rear trailing arm bearing service, and power steering rack diagnostics |
| Cooling System | Thermostat housing replacement, coolant flange repair, and water pump service for TSI and TDI engines prone to coolant loss |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
Does the manual cover the notorious 2.0 TDI timing belt service on the B6 Passat?
Yes. Complete step-by-step timing belt replacement procedures for the 1.9L and 2.0L TDI engines are included, covering belt removal and installation, tensioner and idler pulley replacement, and camshaft/crankshaft alignment using VW special tools. Torque specifications and re-check intervals are also provided.
Which chassis generations and body styles are covered?
The manual covers both the B6 generation (chassis code 3C, 2005–2010) and the B7 generation (chassis code 36, 2011–2015) in Sedan and Wagon (Variant) body styles across all trim levels including Trendline, Comfortline, Highline, and R-Line.
Are DSG dual-clutch transmission rebuild procedures included?
Yes. Both the 6-speed 02E and 7-speed 0AM dual-clutch units are covered with full service, fluid change, and mechatronic unit procedures. This is particularly useful for addressing the common shudder and hesitation complaints associated with these transmissions on 2005–2015 Passat models.
What format is the manual?
This manual is a PDF file — no software installation required. It is fully searchable, compatible with Windows, Mac, Linux, iOS, and Android devices, and can be printed by section or in full. After purchase, download is immediate and your access never expires.
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