Description
Factory Mitsubishi Fuso FK FM Workshop Manual (2002–2004)
This official factory-level service manual covers the Second Generation Mitsubishi Fuso Fighter medium-duty truck line for the US and global markets, giving technicians every procedure needed to diagnose, repair, and maintain the FK and FM series from 2002 through 2004.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | N/A |
| Diesel | 7.5L 6D16-T2 / 6D16-T3 turbocharged inline-six |
| Transmissions | 5-speed manual, 6-speed manual, 4-speed automatic, 6-speed automatic |
| Drive | RWD; left- and right-hand drive configurations |
| Model Years | 2002, 2003, 2004 |
| Badge Twins | Fuso Fighter (FK617, FM617, FM657) |
Common FK FM Repairs Covered
| System | Procedures |
|---|---|
| 6D16 Turbocharger | Turbo boost leak diagnosis, wastegate inspection, intercooler service — a known high-mileage concern on T2/T3 variants |
| Fuel Injection System | Injection pump calibration, injector removal and testing, fuel filter replacement intervals |
| Brake System | Air brake adjustment, wheel cylinder overhaul, front and rear brake drum resurfacing specifications |
| Rear Axle & Differential | Differential bearing preload setup, pinion seal replacement, axle shaft removal procedures for FM657 dual-rear-wheel configuration |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
Does this manual cover both the FK and FM model designations?
Yes. The manual addresses all three chassis codes sold under the Second Generation Fuso Fighter banner — FK617, FM617, and FM657 — covering cab-over medium-duty configurations in both single and tandem rear-axle layouts produced between 2002 and 2004.
Is the 6D16-T3 engine covered separately from the 6D16-T2?
Both turbocharger variants of the 7.5L 6D16 inline-six are documented within the same engine section. Specifications, torque values, and fuel system calibration data are clearly differentiated between the T2 and T3 tune levels throughout the manual.
Does the manual include wiring diagrams for the automatic transmission controller?
Complete electrical schematics are included for all four transmission options — the 4-speed and 6-speed automatics as well as both manual gearboxes. Transmission control unit wiring, solenoid identification, and shift-quality diagnostic charts are all present.
What format is the manual?
The manual is a PDF file with zoom-capable illustrations, menu-driven navigation, and full wiring diagrams. After purchase, it downloads immediately and can be accessed on any Windows, Mac, Linux, Android, or iOS device — including tablets and smartphones — with unlimited re-downloads for the life of your account.
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