Description
Factory Ford Excursion Workshop Manual (2000-2005)
This official Ford Excursion service manual gives American owners and technicians everything required to diagnose, maintain, and rebuild one of the largest full-size SUVs ever sold in the US market – covering all UW137-series trucks from the 2000 launch through the final 2005 model year.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | 5.4L Triton V8, 6.8L Triton V10 |
| Diesel | 7.3L Power Stroke V8 Turbodiesel |
| Transmissions | 4-speed automatic (4R100), 4-speed manual, 5-speed manual, 6-speed manual |
| Drive | 2WD (RWD) and 4WD |
| Model Years | 2000, 2001, 2002, 2003, 2004, 2005 |
| Badge Twins | N/A |
Common Excursion Repairs Covered
| System | Procedures |
|---|---|
| 7.3L Power Stroke Diesel | Injector O-ring replacement, UVCH harness inspection, turbocharger boost diagnostics |
| 4R100 Automatic Transmission | Shift solenoid replacement, fluid and filter service, torque converter lockup diagnosis |
| Front Axle / 4WD System | Dana 50/60 front axle service, manual hub and auto-locking hub rebuild, transfer case fluid service |
| Cooling System | Radiator and degas bottle replacement, thermostat service, coolant flush procedures for V10 and diesel engines |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
Does the manual cover the 7.3L Power Stroke diesel engine in detail?
Yes. The 7.3L Power Stroke turbodiesel receives full coverage including fuel injection system service, injector and UVCH wiring harness procedures, turbocharger inspection, and oil system maintenance – making it suitable for both routine upkeep and major repairs on diesel-equipped Excursions.
Is this manual applicable to both 2WD and 4WD versions?
Absolutely. The manual documents both rear-wheel-drive and four-wheel-drive drivetrain configurations, including transfer case operation, front axle service for Dana 50 and Dana 60 units, and locking hub procedures specific to the F-250 Super Duty-based UW137 platform.
Are full wiring diagrams and electrical schematics included?
Yes. Electrical coverage includes circuit diagrams for engine management, starting and charging systems, trailer tow wiring, power windows and door locks, and lighting. Connector pinouts, wire color codes, and ground locations are all documented for accurate fault diagnosis.
What format is the manual?
The manual is delivered as a fully searchable PDF file. After purchase you receive an instant download link, and you can re-download the file at any time. It is compatible with Windows, Mac, tablets, and any device running a standard PDF reader.
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