Description
Factory Isuzu Rodeo Workshop Manual (1988-2002)
This official factory-level workshop manual covers the complete Isuzu Rodeo lineup sold in the US market from 1988 through 2002, including both the first-generation UCS series and the second-generation UE series, across all trim levels and 2WD/4WD configurations.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | 2.0L 4ZC1, 2.0L 20LE, 2.2L C22NE/22LE, 2.2L Di/SE, 2.2L X22SE/Y22SE, 2.3L 4ZD1, 2.4L C24SE, 2.6L 4ZE1, 3.2L 6VD1 V6, 3.5L 6VE1 V6 |
| Diesel | 2.5L 4JA1, 2.8L 4JB1, 2.8L 4JB1-T/4JB1TC, 3.0L 4JH1-TC |
| Transmissions | 5-speed MSG MUA manual, 4-speed AW30-40LE automatic, 4-speed JR405E automatic |
| Drive | RWD, Part-time 4WD; left- and right-hand drive documented |
| Model Years | 1988-2002 |
| Badge Twins | Isuzu KB, Isuzu Faster, Isuzu Pickup, Isuzu TF; Honda Passport (1994-2002, UE platform) |
Common Rodeo Repairs Covered
| System | Procedures |
|---|---|
| 3.2L 6VD1 Timing Belt | Timing belt and tensioner replacement with full torque sequences – a known high-mileage failure point on the 6VD1 |
| 4WD Transfer Case | Shift actuator diagnosis, encoder motor replacement, and fluid service for the part-time 4WD system |
| Automatic Transmission (AW30-40LE / JR405E) | Valve body overhaul, shift solenoid replacement, and fluid/filter service procedures |
| Fuel & Emissions | Fuel injector cleaning and replacement, EGR valve service, oxygen sensor diagnostics with wiring charts |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
Does the 3.2L 6VD1 timing belt procedure include tensioner and idler specs?
Yes. The manual provides a complete timing belt replacement sequence for the 3.2L 6VD1, including tensioner preload, idler pulley torque values, and the correct belt routing diagram. This is one of the most critical scheduled services on the Rodeo, as belt failure causes major engine damage.
Is the Honda Passport covered by this manual?
The second-generation Rodeo (1998-2002 UE series) shares its platform and most mechanical components with the Honda Passport sold in the same years. Many procedures, engine specs, and drivetrain details in this manual apply directly to the Passport, though Honda-specific calibrations are not included.
Are the 4WD engagement and transfer case systems fully documented?
Yes. Both mechanical shift and electronic shift-on-the-fly 4WD systems are covered, including the transfer case encoder motor, vacuum actuated front axle disconnect, front differential, and propeller shafts with all relevant torque specifications.
What format is the manual?
The manual is delivered as a PDF file. It is fully searchable, bookmarked by chapter, and compatible with Windows, Mac, Linux, iOS, and Android devices. Individual pages or full sections can be printed as needed for workshop use.
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