Description
Factory Mercedes CLK 55 AMG Workshop Manual (1997–2003)
This is the factory-level service manual for the Mercedes-Benz CLK 55 AMG, covering the performance-oriented W208 platform coupe and cabriolet sold in the US and worldwide from 1997 through 2003. Every major system is documented to dealer-grade standards.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | AMG M113 5.4L naturally aspirated V8 (~342–347 hp) |
| Diesel | N/A |
| Transmissions | 5-speed automatic (722.6 series) |
| Drive | RWD |
| Model Years | 1997–2003 |
| Badge Twins | W208 CLK-Class platform (CLK 320, CLK 430 share chassis components) |
Common CLK 55 AMG Repairs Covered
| System | Procedures |
|---|---|
| M113 Engine — Intake Manifold Actuator | Diagnosis and replacement of plastic intake runner actuators prone to failure on the M113 V8; manifold removal and torque specs |
| 722.6 Automatic Transmission | Conductor plate inspection and replacement, fluid/filter service, electronic control unit adaptation reset |
| ESP / ABS Hydraulic Unit | Brake pressure sensor testing, wheel speed sensor replacement, hydraulic unit bleeding procedures |
| W208 Convertible Top (Cabriolet) | Hydraulic folding roof pump servicing, limit switch adjustment, weather-seal replacement |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
What is the known intake manifold issue on the M113 5.4L V8?
The M113 engine used in the CLK 55 AMG features variable-length intake runners controlled by plastic actuators that are prone to cracking and seizing with age. This manual covers the full diagnosis procedure, actuator removal, replacement torque values, and intake manifold reassembly sequence to resolve rough idle and power-loss complaints common on higher-mileage examples.
Does this manual cover both the coupe and cabriolet W208 body styles?
Yes. The W208 CLK 55 AMG was offered in both fixed-roof coupe and soft-top cabriolet configurations. This manual addresses chassis, body, and roof-specific procedures for both variants, including the hydraulic convertible top system unique to the cabriolet.
Are wiring diagrams and ESP/ABS electrical circuits included?
Full electrical documentation is included — circuit diagrams for the AMG engine management system, ESP stability control, ABS, climate control, and central locking are all present. Connector pin-outs, wire color codes, and ground point locations are detailed throughout the electrical chapter.
What format is the manual?
This manual is delivered as a fully searchable PDF. It opens on any Windows or Mac computer, tablet, or smartphone. Individual pages or complete chapters can be printed for use in the workshop, and the file is available for lifetime re-download after purchase.
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