Description
Factory Mercedes E250 Diesel Workshop Manual (1996–1998)
This factory-level service manual covers the W210-chassis Mercedes-Benz E250 Diesel sold between 1996 and 1998, giving US-based technicians and owners the same depth of documentation used by authorized Mercedes-Benz dealership service departments.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Diesel | OM605 2.5L inline-5 (naturally aspirated ~113 hp; turbodiesel variant) |
| Transmissions | 5-speed manual; 5-speed automatic |
| Drive | RWD |
| Body Styles | Sedan (W210), Wagon/Estate (S210) |
| Model Years | 1996–1998 |
| Badge Twins | N/A |
Common E250 Diesel Repairs Covered
| System | Procedures |
|---|---|
| Glow Plug System | Glow plug replacement and relay testing — a known cold-start issue on the OM605 |
| Fuel Injection | Bosch fuel injection pump servicing, injector removal, and return-line inspection |
| Automatic Transmission | Fluid and filter service, valve body adjustment, and shift-quality diagnostics |
| Electrical / Wiring | Full wiring diagrams including engine management, charging system, central locking, and climate control circuits |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
What is the known cold-start issue on the OM605, and does the manual address it?
The OM605 2.5L diesel is well documented for glow plug and glow plug relay failures that cause hard cold starts. This manual includes the complete glow plug circuit wiring diagrams, relay test procedures, and step-by-step plug replacement instructions to resolve this issue correctly.
Does this manual cover both the sedan and wagon body styles?
Yes. Both the W210 four-door sedan and the S210 estate/wagon are covered throughout. Procedures that differ between body styles — such as rear suspension access and trim removal — are noted separately within the relevant chapters.
Are turbocharger service procedures included for the turbodiesel variant?
Yes. The manual documents turbocharger inspection, boost pressure verification, and removal/installation procedures specific to the turbodiesel version of the OM605 engine, alongside the naturally aspirated coverage.
What format is the manual?
The manual is delivered as a PDF file. It is fully searchable, compatible with any PDF reader on Windows, Mac, or mobile devices, and individual pages or sections can be printed for use in the shop.
Reviews
There are no reviews yet.