Mercedes E250 Turbodiesel Workshop Manual 1997–1999

Description

Factory Mercedes E250 Turbodiesel Workshop Manual (1997–1999)

This factory-level repair manual covers the W210-chassis Mercedes-Benz E250 Turbodiesel across all 1997–1999 model years, giving US and international technicians the same depth of technical information used by authorized Mercedes-Benz service centers.

Powertrain & Drive Coverage

Component	Variants Covered
Petrol	N/A
Diesel	OM605 2.5L inline-five turbodiesel
Transmissions	5-speed manual, 5-speed automatic
Drive	RWD
Model Years	1997–1999
Badge Twins	N/A

Common E250 Turbodiesel Repairs Covered

System	Procedures
OM605 Timing Chain	Chain tensioner inspection, timing chain replacement, guide rail renewal — a known wear item on the OM605
Turbocharger	Boost pressure diagnosis, turbo removal and installation, intercooler hose inspection
Fuel Injection System	Bosch injection pump adjustment, injector removal and testing, return-line leak diagnosis
Glow Plug System	Glow plug replacement, control unit testing, cold-start troubleshooting procedures

Format & Delivery

PDF. Instant download; lifetime re-downloads.

Frequently Asked Questions

Is the OM605 timing chain replacement covered in this manual?

Yes. The OM605 timing chain and tensioner are a well-documented wear concern on the E250 Turbodiesel. This manual includes the complete factory procedure for chain removal, tensioner replacement, guide rail inspection, and re-timing the engine to factory specifications.

Does this manual cover both the W210 sedan and wagon body styles?

Yes. All W210 E-Class body configurations equipped with the E250 TD drivetrain are covered, including the four-door sedan (W210) and the T-model estate/wagon (S210), in both left-hand and right-hand drive layouts.

Are wiring diagrams and electrical diagnostics included?

Full electrical documentation is included — circuit diagrams for the engine management system, glow plug control module, instrument cluster, lighting, central locking, and climate control, with wire colors and connector identification codes matching Mercedes-Benz factory standards.

What format is the manual?

The manual is delivered as a PDF file available for immediate download after purchase. It is compatible with any device running a standard PDF reader and can be saved to multiple devices for permanent workshop access.