Description
Factory Mercedes ML320 Workshop Manual (1998-2002)
This is the official Mercedes-Benz dealer-level software workshop manual for the W163 ML320, covering every model year from 1998 through 2002. Designed for the North American and international markets, it delivers the same technical depth used by authorized Mercedes service centers.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | 3.2L M112 E32 V6 (SOHC 18-valve, 215-218 hp) |
| Diesel | N/A |
| Transmissions | 5-speed manual; 5-speed automatic (722.6) |
| Drive | Permanent 4WD with 4ETS electronic traction system |
| Model Years | 1998, 1999, 2000, 2001, 2002 |
| Badge Twins | N/A |
Common ML320 Repairs Covered
| System | Procedures |
|---|---|
| Balance Shaft & Timing Chain (M112) | Balance shaft gear wear diagnosis, timing chain tensioner replacement, front cover reseal |
| 722.6 Automatic Transmission | Conductor plate replacement, fluid and filter service, valve body removal and overhaul |
| ABS / ESP Module | Wheel speed sensor replacement, hydraulic unit bleeding, ESP fault code diagnosis |
| Front Subframe & Suspension | Control arm bushing replacement, ball joint inspection, alignment specifications |
Format & Delivery
Official Mercedes dealer software. Instant download; lifetime re-downloads.
Frequently Asked Questions
Is the notorious M112 balance shaft gear failure addressed in this manual?
Yes. The W163 ML320’s M112 E32 V6 is known for balance shaft gear wear that can lead to timing chain noise and engine damage. The manual includes full diagnosis procedures, balance shaft gear inspection specs, timing chain tensioner replacement steps, and front cover reseal instructions with correct torque values.
Does this cover the W163 platform across all ML-Class variants?
This manual is specific to the ML320 (W163) with the M112 E32 V6 engine. The W163 platform also underpinned the ML430 and ML55 AMG, which used different V8 powerplants not covered here. If you own one of those variants, a separate manual is required.
Are the 722.6 transmission overhaul and transfer case procedures included?
Complete coverage is provided for the 722.6 five-speed automatic, including conductor plate replacement (a common failure point), valve body service, fluid specifications, and full overhaul data. Transfer case service intervals, fluid fill procedures, and front and rear differential maintenance are also fully documented.
What format is the manual?
This is official Mercedes-Benz dealer workshop software, not a PDF. It runs on Windows (XP through 11) and Mac, features full-text search by model, engine code, and gearbox code, and includes zoom-capable diagrams and wiring schematics. Access is instant upon purchase with no physical shipment required.
Reviews
There are no reviews yet.