Description
Factory Mitsubishi Montero Workshop Manual (2003-2006)
This factory-sourced service manual covers every third-generation Montero sold in the US market from 2003 through 2006, delivering the same repair depth found on Mitsubishi dealer shop floors – from routine oil services to full drivetrain overhauls.
Powertrain & Drive Coverage
| Component | Variants Covered |
|---|---|
| Petrol | 3.8L 6G75 SOHC V6 |
| Diesel | N/A (US-market Montero was petrol only) |
| Transmissions | 5-speed automatic with INVECS-II electronic control |
| Drive | Super Select 4WD (part-time and full-time 4WD with locking center differential) |
| Model Years | 2003, 2004, 2005, 2006 |
| Badge Twins | Mitsubishi Pajero (V60/V70 series – international markets); Mitsubishi Shogun (UK) |
Common Montero Repairs Covered
| System | Procedures |
|---|---|
| 6G75 Timing Belt | Belt and tensioner replacement, timing mark alignment, idler pulley service – a known high-mileage maintenance item on the 3.8L V6 |
| Super Select 4WD Transfer Case | Actuator diagnosis, fluid service, shift linkage adjustment, center differential lock repair |
| Brake System | Front and rear brake pad/rotor replacement, ABS module diagnosis, brake line bleeding procedures |
| ETACS Body Control Module | Electrical fault diagnosis, connector pinout reference, power window and door lock circuit repair |
Format & Delivery
PDF. Instant download; lifetime re-downloads.
Frequently Asked Questions
Is the 6G75 timing belt replacement procedure included?
Yes. The manual provides full step-by-step instructions for the 3.8L 6G75 timing belt service, including tensioner and idler replacement, torque specs, and crankshaft/camshaft timing mark alignment. This is one of the most critical scheduled maintenance jobs on the third-generation Montero.
Does this manual cover the international Pajero / Shogun versions?
The Montero and Pajero share the same V60/NM/NP platform, so the vast majority of mechanical content applies directly. Trim-level names, emissions calibrations, and some electrical connector assignments may differ between US and international builds, but powertrain, chassis, and body procedures are essentially identical.
Are wiring diagrams and Super Select 4WD procedures included?
Both are fully covered. The electrical section contains complete circuit diagrams with wire colors, connector pinouts, and component locations for all systems including ABS, ETACS, and the engine management ECU. The drivetrain chapter details Super Select 4WD operation in all four modes, center differential lock diagnosis, and front and rear axle overhaul.
What format is the manual?
This manual is a PDF file. Once purchased, you receive an instant download link. The file is fully searchable, works on Windows, Mac, tablets, and smartphones, and you can print any pages you need for garage use. Re-downloads are available for life.
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